What a millimetre of clearance from the gap is worth
Drawn above at its default parameters, which is almost never how an essay calls it. A placement states the numbers that essay is arguing about, so the figure a reader meets is about that argument rather than about the generator — 98% of the placements on this site pass one, and the phase that raised that number from 12% found eight captions describing a figure the page was not showing.
At those defaults the edge it states is 0.60 mm, and 14.1× the loss inside it — the right-hand slot
of the caption strip, which on this site is never used for anything else, and which is read
back out of the drawing above rather than out of the code that wrote it.
It belongs to Two windings, and the band between them, which is to say a change to it is a
change to lib/figures/magnetics.js.
It takes a slider on gap length (millimetres) with 3 settings,
and every one of them has passed the same assertions as the frame above — a figure whose
circuit stops doing what its caption says at any setting stops the build.
Called by 9 essays
which is the blast radius of changing it
What coupling buys, and where it does not
Winding a transformer better is winding it more tightly coupled, and the coupling coefficient is the number a maker works on. Measured across six designs from k = 0.8 to k = 0.999, it moves the upper band edge by 168 times and the lower one by 1.083 — so every hour spent on the winding buys bandwidth at one end of the band and, to within eight per cent, nothing at all at the other.
The edges that are lengths
Almost every boundary in this collection is a frequency or an amplitude, and both of those are things a circuit designer chooses. A handful are lengths — the 0.60 millimetres a gap's field reaches into a window, the 200 microns between a track and its plane, the 10 centimetres at which Kirchhoff's laws are a degree out — and they behave differently in one way that matters: nobody chooses them at the schematic, they are set by whoever builds the thing, and they appear in no netlist at all.
The energy is in the gap
A ferrite core is chosen for its permeability and then deliberately cut, and the cut is not a compromise. Reluctance adds in series, so a two-hundred-micron gap in a µᵣ = 2000 core holds 87.0% of the stored energy while the ferrite holds thirteen — and the share is lg/(lg + le/µᵣ), a ratio of two lengths, containing neither the turns nor the area. The material chosen for its permeability holds almost none of what the component stores.
The flux that walks
The previous essay's saturation limit is an amplitude, and an amplitude can be respected. This one cannot. A drive whose two half-cycles differ in volt-seconds by one per cent adds the same small area to the flux every cycle, so it reaches saturation after 64 cycles — and halving the drive gives 128, and a tenth of it gives 637. Reducing the amplitude buys time in exact proportion and removes nothing. There is no amplitude at which the design is inside a limit.
The inductance the current decides
The rung below bounded the flux and the boundary is exact: the volt-seconds decide the flux swing whatever the material does, and a cycle whose current ripple runs from 519 mA to 75 A has the same flux excursion to better than two per cent. What saturation breaks is the relationship between that flux and the current — so a ripple the design expression puts at 514 mA is 1,022 mA at 2.56 A of load, the peak reaches 3.57 A where the part is at a fifth of its nameplate inductance, and the same part has three saturation currents depending on which per cent it was quoted at.
The degrees a thermocouple cannot see
Every thermal answer in this collection has been one temperature, and a core makes its heat in its volume and loses it from a surface, so it has two. Solved as a conduction problem, a twenty-millimetre core in still air is 2.59 kelvin hotter in the middle than on the outside — 2.9 per cent of a ninety-kelvin rise, which is why the lumped answer has been good enough. Cool the same core on a plate and the gradient does not shrink; it grows to 3.37 kelvin and becomes 78 per cent of what is left.
The turns nearest the gap
A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.
The gap that is bigger than it is
A magnetic circuit prices a gap as g/µ₀A and everybody knows that is low, because the flux bulges out of the sides. The usual repair — add one gap length to each dimension of the gap's area — supplies half the correction at a 0.3 mm gap and 85 per cent at 1.7 mm, on a correction worth 10 per cent of the inductance at the first and 33 at the second. It is not a rule that is right or wrong; it is a rule whose accuracy is a function of the very thing it is correcting.
The gap that is three gaps
Reluctances in series add, so one gap of 1.2 millimetres and three of 0.4 are the same magnetic circuit: the same inductance, the same saturation current, the same energy in the air. They are not the same field. Solved in two dimensions, the winding beside the single gap dissipates 6.52 times its direct-current loss and its worst turn 13.3; beside three gaps those are 3.00 and 3.7. And there is a best number of gaps rather than a monotone gain — past three, spreading them along the leg brings each one close to a different part of the winding.