Alternating-current resistance against foil thickness, 4 layers
Drawn above at its default parameters, which is almost never how an essay calls it. A placement states the numbers that essay is arguing about, so the figure a reader meets is about that argument rather than about the generator — 98% of the placements on this site pass one, and the phase that raised that number from 12% found eight captions describing a figure the page was not showing.
At those defaults the edge it states is above 0.66 δ, more copper is more resistance — the right-hand slot
of the caption strip, which on this site is never used for anything else, and which is read
back out of the drawing above rather than out of the code that wrote it.
It belongs to Two windings, and the band between them, which is to say a change to it is a
change to lib/figures/magnetics.js.
It takes a slider on layers between zero-field surfaces with 6 settings,
and every one of them has passed the same assertions as the frame above — a figure whose
circuit stops doing what its caption says at any setting stops the build.
Called by 6 essays
which is the blast radius of changing it
The copper that makes it worse
The rung below measured one conductor pushing its own current to its rim, and there is nothing to optimise in it: thicker wire is always less resistance. Stack the conductors and the quantity changes character. Each layer sits in the field of the ones below it, the loss that field drives has no upper bound in the thickness, and the product turns over — so a portion of four layers has a best foil thickness, and above it more copper is more resistance. The best thickness is the fourth root of three over the square root of the layer count, in skin depths, and the penalty at it is four thirds for every layer count above one.
The current inside the iron
Every core-loss law has an eddy term of the form d²f²B²/6ρ, and it is derived by assuming the flux is uniform across the lamination — an assumption that is a frequency and that the expression does not carry. Solved instead as a diffusion, the exponent is exactly 2 below the frequency at which the sheet is two skin depths thick, exactly 1.5 above it, and it undershoots to 1.485 on the way. For a 0.35 mm sheet the crossing is 465 hertz, so at a kilohertz the classical term is 1.74 times the truth and at ten kilohertz it is forty-seven times.
The assumption that is a geometry
Every alternating-resistance number this collection has computed for a winding rests on one sentence — the field is parallel to the layers everywhere — and the sentence has never been tested, because testing it needs a field. Solved as one, a portion of foils that fills its window returns Dowell's expression to 0.155 per cent; the same copper filling a quarter of it returns 9.00 against the expression's 16.38, and dissipates 0.528 watts a metre against 0.232. The ratio falls by 45 per cent and the loss more than doubles.
The wire that is not a foil
Almost no winding is made of foil, and the closed form for a winding's alternating-current resistance is about foils. The bridge between them is a substitution — squeeze the layer's conductors together, spread the result back across the breadth, divide the conductivity by the porosity — and it replaces a two-dimensional geometry with a one-dimensional one. Solved as a field it is exact where it must be, at a porosity of one, and 7.2 per cent high at a porosity of 0.40. It errs on the safe side, which is the half of the answer nobody could have assumed.
The optimum that does not move
A foil winding has a best thickness — past it, more copper is more resistance — and at that thickness the alternating-current resistance is four thirds of the direct-current resistance, whatever the layer count. Both of those are one-dimensional results, and this ladder has spent three rungs finding that the one-dimensional picture is 82 per cent wrong about the resistance ratio. Solved as a field, the optimum drifts by 8.3 per cent between a full window and a quarter-full one, and four thirds becomes 1.34, 1.35, 1.41. The trade barely moves while everything it is made of moves a great deal.
The optimum a spectrum moves
The best foil thickness for a winding is derived for one sinusoid and quoted as a property of the geometry: a minimum at four thirds of the direct-current resistance, whatever the layer count. Weight the loss by the current in each harmonic instead and a square current of the same fundamental wants foil 1.728 times thinner and lands at 1.83, and a narrow pulse wants it 3.68 times thinner. Four thirds is a property of the current. The constant that replaces it for an ideal square edge is exactly two, and a real winding sits between them at a place its edge rate decides.