Circuit Response
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Series

Component tolerance — the series

4 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. A divider of 4 equal 1.0% resistors, solved 3000 times. computed by solving, not by drawing. Every resistor drawn from its tolerance band and the divider solved, 3000 times. The worst case is ±1.000% — the part tolerance itself, and it does not improve when the divider is built from more parts — while the measured spread is 0.2944% and the worst of 3000 draws reached 82% of the bound. The root-sum-square, offered as though it were a standard deviation, is 1.70 of one here: for uniformly distributed parts it is √3 σ, a coverage of about 92%.

    The tolerance that is not on any part

    Four one per cent resistors in a divider give an answer whose worst case is one per cent, whose measured spread is 0.29 per cent, and whose root-sum-square bound — offered everywhere as though it were a standard deviation — is 1.70 of one. Adding parts does not move the worst case at all and shrinks the spread as one over their root, so the gap between the promise and the fact widens with every resistor. And the same arithmetic draws a boundary in tolerance rather than in frequency: an R–2R ladder is a twelve-bit converter only while its resistors are inside 0.14 per cent.

    part 1 · networks
  2. Four 1% parts spread evenly across their band: the divider's error has a spread of 0.289%, and 8.6% of builds are beyond ±0.5%. computed by solving, not by drawing: a divider of four equal 10 kΩ resistors tapped at the middle, built 6000 times from seeded parts uniform across ±1%, each copy's output error taken from the ratio in closed form and the first four hundred also solved on the netlist, agreeing to 7e-16. The inset is the parts' own distribution; the histogram is the divider's error. Its standard deviation is 0.2894%, half the parts' 0.5780%, because each part moves the output by a quarter of its own error and four quarters add in quadrature to a half. 8.60% of builds fall beyond ±0.5%, which is half the worst case the printed tolerance allows.

    The shape a tolerance does not print

    A resistor marked 1% promises only that its value lies within one per cent. How the values fill that band is not printed, and it decides almost everything a design does with the part. Four populations that all honour ±1% — spread evenly, Gaussian with the band at three standard deviations, screened from a wider population, and sorted with the best parts removed — give a four-resistor divider spreads of 0.289, 0.168, 0.267 and 0.378 per cent, a factor of 2.26 under one label. Specify the divider at ±0.5 per cent and the yield is 91.4, 99.8, 93.7 and 85.3 per cent. The shape's signature fades as one over the number of parts, so it bites hardest in the circuits with fewest.

    part 2 · networks
  3. Parts sharing 90% of their error: the divider's ratio spreads 0.091% and the chain's total resistance 0.559% — one from the same four parts, cancelling, and one adding. computed by solving, not by drawing, over 20,000 seeded builds: four 1% resistors whose errors share a fraction ρ = 0.9 of their variance — as parts from one reel, one wafer or one temperature do — built into a divider tapped at the middle. The ratio's error (solid bars) has a standard deviation of 0.0912%, half the parts' 0.577% times √(1 − ρ); the total resistance of the same four in series (outline bars) has 0.5587%, the parts' spread times √(ρ + (1 − ρ)/4). Correlation that makes a ratio better makes a sum worse, by the same arithmetic.

    What a ratio does not see

    Parts from one reel, one wafer or one temperature share part of their error, and a circuit that uses them as a ratio cancels exactly the part they share. Four 1% resistors sharing ninety per cent of their error make a divider whose ratio spreads 0.091 per cent and a series chain whose total spreads 0.559 — the same four parts, one answer six times better than independent parts would give and one nearly twice as bad. The ratio's spread falls as √(1 − ρ), the total's rises as √(ρ + (1 − ρ)/4). From −40 to 85 °C the chain moves by up to 0.76 per cent and the ratio by 0.135, inside the ±25 ppm/K the coefficients differ by. And a resistor array whose parts share 99.5 per cent of their error puts a divider inside ±0.1 per cent every time that four discrete parts manage it one time in four.

    part 3 · networks
  4. Two 1% parts sharing 90% of their error: the divider's output spreads 0.129% at a half, 0.236% at ten to one and 0.258% at a hundred to one. computed by solving, not by drawing, over 20,000 seeded builds at each of seven ratios, every ratio computed exactly: a divider of two 1% parts, each with a uniform part's 0.577% spread and sharing a fraction ρ = 0.9 of it, with the top resistor N times the bottom. The output ratio's standard deviation (dots) against N, beside N/(N + 1)·√2·σ·√(1 − ρ) (line) and the same law for the other shared fractions (faint). N 1: 0.1286%; N 2: 0.1712%; N 5: 0.2145%; N 10: 0.2356%; N 20: 0.2477%; N 50: 0.2536%; N 100: 0.2581%. What is shared cancels at every ratio; what is not reaches the output with a leverage of N/(N + 1), which is a half for a halving divider and nearly one for a large ratio — so the same two parts make a ten-to-one divider 1.83 times worse.

    The small leg of a large ratio

    A divider of two 1% parts sharing ninety per cent of their error spreads 0.129 per cent at a half and 0.236 at ten to one — the same two parts, nearly twice as bad, because what they do not share reaches the output with a leverage of N/(N + 1) rather than one half. Correlation cancels at every ratio; the leverage does not. Built from equal units of one array, a divider of N to one spreads as σᵤ·√(N/M), so at any one area a ten-to-one ratio costs √10 against a half and needs ten times the units to match it, and the units it needs are the bottom leg's. And a ratio far from a half heats its own parts unequally: at 50 V across 11 kΩ the top of a two-part ten-to-one divider runs 46 K hotter than the bottom and the ratio moves 1,055 ppm with perfectly matched coefficients, where a chain of eleven equal units moves at most 29.

    part 4 · networks

All series