Series

Magnetic loss — the series

8 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. A major hysteresis loop at 9.0 A/m of coercivity, and the anhysteretic curve it closes onto. computed by solving, not by drawing. The B–H loop of a core driven sinusoidally to ±400 A/m, marched through a superposition of twenty-four play operators and drawn over the single-valued curve the two rungs below this one measured. The loop encloses 12.481 joules per cubic metre per cycle, which is the core loss and which no single-valued model can produce, because a curve has no area. The coercivity is 8.96 amperes per metre and the remanence 22.3 millitesla; both are read off the marched descending branch rather than handed in. The slider takes the threshold spread down to zero, where the two branches become one, the area falls to 9.8e-15 J/m³, and the object is exactly the core the field already had.

    The area a curve cannot have

    Every magnetic model in this collection is a single-valued B(H), and a single-valued B(H) cannot dissipate: ∮H dB around a curve is zero, so the transformers and inductors here have all run cold. Giving the material a second branch costs one object — a play operator, which lags the field by a threshold and is otherwise nothing — and a superposition of twenty-four of them produces a loop with 12.481 joules per cubic metre in it, a coercivity of 8.958 amperes per metre and a remanence of 22.3 millitesla, none of which was handed in. At zero threshold the whole thing collapses onto the curve the field already had, to fifteen figures.

    part 1 · magnetics
  2. The Steinmetz exponent is a local slope, and how far it moves is a property of the material. computed by solving, not by drawing. Loss per cycle against peak flux density over three decades, marched on a play-operator core, with the local exponent d ln W / d ln B drawn across the top of the same frame. It is not a constant anywhere: 2.797 at 5.5 millitesla, heading for the three that Rayleigh's law gives, and 1.462 near saturation where the material has run out of magnetisation to give — a range of 1.420. How wide that range is is itself a property of the material: over the same amplitudes a soft core's exponent moves by 1.73 and a hard one's by 0.21. A single power law fitted across the whole range returns β = 2.518 and misses by 72.2 per cent; the same law fitted over the quarter of it from 9.7 to 24 millitesla returns 2.743 and misses by 0.97. Below 0.58 millitesla this discretisation has no loss at all, which is the finite operator count showing and not the material; the sweep starts above it.

    The exponent nobody put in

    A catalogue prints core loss as a coefficient times the frequency raised to one power and the flux to another, and the two exponents look like material constants. Neither is. On a loop built from play operators the frequency exponent is exactly one — a theorem, not a fit, because a rate-independent locus has the same area however fast it is traced — and the flux exponent is a local slope that runs from 2.94 at half a millitesla to 1.46 near saturation, so five windows on one measured curve give β from 1.58 to 2.84 and predictions three times apart at a hundred and fifty millitesla.

    part 2 · magnetics
  3. A 4.0:1 flux slope ratio and a sinusoid enclose the same loop to 0.00%. computed by solving, not by drawing. A core driven in flux rather than in field — the way a winding drives it, by integrating a rectangular voltage — around a triangle of ±100 millitesla at a duty cycle of 0.2, whose two slopes differ by 4.00 to one. The loop it traces encloses 2.1006 joules per cubic metre, against 2.1007 for a symmetric triangle and 2.1006 for a sinusoid of the same peak: the same number to 0.001 per cent. That is not an approximation, it is a theorem about the model — a rate-independent locus depends on where the flux went and not on how fast — and it is the prediction that real cores disagree with by tens of per cent. The disagreement is the measurement of what the model has left out.

    The duty cycle that costs nothing

    A converter drives its core with a rectangular voltage, so the flux is a triangle whose two slopes differ by nineteen to one at a five per cent duty. The play-operator core charges exactly the same for all of them — 2.1006 joules per cubic metre at every duty and for a sinusoid of the same peak, to three parts in ten thousand — because a rate-independent locus depends on where the flux went and not on how fast. Real cores charge tens of per cent more, and the standard correction hides its entire waveform dependence in α − 1, which is the one term a rate-independent model has none of.

    part 3 · magnetics
  4. The same core at the same current has two inductances, 1.80 times apart. computed by solving, not by drawing. The small-signal inductance of a sixty-turn winding on a core walked down from 400 amperes per metre, measured by pushing the excitation up and by pushing it down at each bias. They are never the same: 14.899 millihenries against 8.297 at zero bias, a factor of 1.796, and up to 1.796 across the sweep. The mechanism is that an operator held inside its own backlash contributes nothing to dB/dH, so a reversal is measured by whichever operators are still moving, and that is a different set in each direction. The single-valued curve the field already had is drawn above both, which is what it is: an optimistic reading of an object with two answers.

    Two inductances at one current

    A data sheet prints one L(i) curve and there are two. An operator sitting inside its own backlash contributes nothing to dB/dH, so a small excitation sees only the operators still moving — every one at the tip of a loop, none just after a reversal — and the same core at zero bias measures 14.90 millihenries pushed downward and 8.30 pushed upward, a factor of 1.80. The same split decides what a converter's ripple costs: held at the flux swing volt-seconds actually fix, a twenty-millitesla ripple costs twelve times more at a hundred and seventy-five amperes per metre of bias than at none, and above a hundred and eighty-three the question has no answer at all.

    part 4 · magnetics
  5. The eddy term is f² below the skin-depth frequency and f^1.5 above it, both exactly. computed by solving, not by drawing. Eddy-current loss in a 0.35 millimetre lamination held at a mean flux of 1 tesla, against frequency, with the classical uniform-flux expression drawn beside it and the local exponent across the top. Below the frequency at which the sheet is two skin depths thick — 465 Hz here — the two agree and the exponent is 2.0000. Above it the flux is confined to a layer whose thickness falls as one over the square root of the frequency, and the exponent is 1.5000: three halves, exactly. It does not arrive there monotonically — it undershoots to 1.4847 at ξ = 3.28 and comes back up, which is the bounded cosine term the asymptotic statement drops. At 1.00 kHz the classical term is already 1.74 times the truth. The solve and the closed form agree to 7.5e-3 per cent across six decades.

    The current inside the iron

    Every core-loss law has an eddy term of the form d²f²B²/6ρ, and it is derived by assuming the flux is uniform across the lamination — an assumption that is a frequency and that the expression does not carry. Solved instead as a diffusion, the exponent is exactly 2 below the frequency at which the sheet is two skin depths thick, exactly 1.5 above it, and it undershoots to 1.485 on the way. For a 0.35 mm sheet the crossing is 465 hertz, so at a kilohertz the classical term is 1.74 times the truth and at ten kilohertz it is forty-seven times.

    part 5 · magnetics
  6. The winding current a hysteretic core asks for, and the current the same circuit's single-valued core asks for. computed by solving, not by drawing. One netlist — a 22.6 volt peak sinusoid at 5.00 kHz through 4 ohms into a sixty-turn winding — marched twice, once with the core as a superposition of play operators and once with the single-valued saturating curve every earlier figure in this field used. The two currents differ in shape and not only in size: the hysteretic one leads the flux by an angle that is not ninety degrees, which is the whole of the core loss, and its peak is 59.45 milliamperes against 50.12. The energy the source delivers over a complete cycle is 17.19 microjoules for the loop and 2.5e-5 for the curve, which is zero to the resolution of the march. The slider takes the flux the drive demands from a twentieth of the material's saturation to most of it.

    The core the solver has to remember

    A saturating inductor's state is one number, because the current is a function of the flux linkage. A hysteretic core's is not: half an amp is one flux on the way up and a different flux on the way down, and there is no function of the current that returns the flux. So the march's state vector gains twenty-four more numbers, one per play operator, and the Newton loop is forbidden to touch them. The circuit and the bench then agree on the loss to three parts in ten million — one integral taken at two wires, the other inside the material.

    part 6 · magnetics
  7. Four threshold densities, all matched to the same measured coercivity. computed by solving, not by drawing. Every hysteresis figure below this one used a uniform density of play-operator thresholds, and the reason given was that a uniform density makes the small-signal loss law come out cubic — Rayleigh's law, which is what soft ferrites do. That is a real constraint and it is a weak one. These four are all bisected to a measured coercivity of 9 amperes per metre on a deeply driven loop, and they need threshold spreads from 30.1 to 76.0 amperes per metre to get there. The slider moves the coercivity they are all matched to.

    The distribution the bench cannot see

    Six rungs of this ladder assumed a uniform density of operator thresholds, and the reason given was that a uniform density makes the small-signal law come out cubic. That reason is weaker than it looks: every density finite at the origin does the same. Matched on a measured coercivity, four distributions whose spreads differ by 2.5 times give the same remanence to 0.6 per cent, the same loop area to 1.0, and the same branch-slope ratio to 0.54 — and small-signal exponents from 2.81 to 3.81. The major loop cannot see the shape and the small signal cannot see anything else.

    part 7 · magnetics
  8. A core walked from lossless to lossy, and the three straight lines it walks along. computed by solving, not by drawing. Loop area, measured coercivity and measured remanence against the threshold spread the model was handed, over five decades of it, driven sinusoidally to ±400 A/m. None of the three is an input: the area is ∮H dB round the marched loop, the coercivity is interpolated where the descending branch crosses zero, and the remanence is read at zero field. Over the lowest four decades all three are exactly proportional to the spread — 0.625961 joules per cubic metre per ampere-metre of spread, a coercivity 0.4499 of it and a remanence of 1.1304 millitesla per ampere-metre — and at 80 A/m the area is 2.69 per cent below the line and the remanence 16.42 per cent, because the pinned operators have reached the flat of the magnetisation curve. At zero the area is 9.8e-15 J/m³, which is the single-valued core the rungs below this one measured.

    One dissipation, two exponents

    The core this ladder built takes two numbers — a threshold spread and the fraction of the magnetisation that follows the field with no threshold — and seven rungs moved the first and left the second at 0.55 without ever saying why. The first decides how much loss there is: area, coercivity and remanence are all exactly proportional to it over four decades, at 0.625961 joules per cubic metre, 0.449775 and 1.130408 millitesla per ampere-metre of spread, the last two of which are closed forms. The second decides nothing about the loss at all — it is single-valued, so it contributes exactly zero to the loop area, to twelve digits — and it moves the Steinmetz exponent from 1.5042 to 2.9860.

    part 8 · magnetics

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