Circuit Response
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Series

Magnetic path — the series

3 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. A gapped core: where the inductance goes, and where the energy is. computed by solving, not by drawing. Reluctance in series — the gap's lg/µ₀Ae and the core's le/µ₀µᵣAe — with the inductance N²/ℛ and the share of the stored energy in each proportional to its share of the reluctance. At two hundred microns on a µᵣ = 2000 core the inductance has fallen from 41.89 mH to 5.366, and 87.2% of the energy is in the gap — which is air. The share is lg/(lg + le/µᵣ), so it contains neither the turns nor the area and what decides it is µᵣ·lg against the path length; the slider shows the same gap holding 40% at µᵣ = 200 and 98% at 15,000. That is the reason a gap is a design parameter: it is the part of the magnetic circuit whose properties do not drift, do not saturate and do not depend on temperature.

    The energy is in the gap

    A ferrite core is chosen for its permeability and then deliberately cut, and the cut is not a compromise. Reluctance adds in series, so a two-hundred-micron gap in a µᵣ = 2000 core holds 87.0% of the stored energy while the ferrite holds thirteen — and the share is lg/(lg + le/µᵣ), a ratio of two lengths, containing neither the turns nor the area. The material chosen for its permeability holds almost none of what the component stores.

    part 1 · magnetics
  2. How much larger a gap is than its own length says. computed by solving, not by drawing. A magnetic circuit prices a gap as g/(µ₀A) and everybody knows that is low, because the flux bulges out of the sides. The usual repair is to add one gap length to each dimension of the gap's area, which is the dashed line. The measurement is the solid one: at a 0.3 mm gap in a 6 mm leg the true correction is 1.100 and the rule offers 1.050, so the rule supplies 50 per cent of a correction worth 10 per cent of the inductance; at 1.7 mm it supplies 85 per cent. The rule is not wrong so much as it is a rule whose accuracy depends on the thing it is correcting.

    The gap that is bigger than it is

    A magnetic circuit prices a gap as g/µ₀A and everybody knows that is low, because the flux bulges out of the sides. The usual repair — add one gap length to each dimension of the gap's area — supplies half the correction at a 0.3 mm gap and 85 per cent at 1.7 mm, on a correction worth 10 per cent of the inductance at the first and 33 at the second. It is not a rule that is right or wrong; it is a rule whose accuracy is a function of the very thing it is correcting.

    part 2 · magnetics
  3. 3 gaps of 0.40 mm, where one of 1.20 would do. computed by solving, not by drawing. The same total gap, the same turns, the same core, and very nearly the same inductance — cut into 3 instead of one. Each gap now drops one part in 3 of the magnetomotive force, so the field it throws into the window is that much weaker; and because the field's own energy goes as its square, the loss it causes falls faster than the field does. The winding dissipates 3.00 times its direct-current loss here against 6.52 with a single gap, and its worst turn 3.7 against 13.3.

    The gap that is three gaps

    Reluctances in series add, so one gap of 1.2 millimetres and three of 0.4 are the same magnetic circuit: the same inductance, the same saturation current, the same energy in the air. They are not the same field. Solved in two dimensions, the winding beside the single gap dissipates 6.52 times its direct-current loss and its worst turn 13.3; beside three gaps those are 3.00 and 3.7. And there is a best number of gaps rather than a monotone gain — past three, spreading them along the leg brings each one close to a different part of the winding.

    part 3 · magnetics

All series