Circuit Response
every model has an edge, and the figure carries it
Series

Saturation — the series

5 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. The voltage a winding may carry, which is a volt-second limit read at a frequency. computed by solving, not by drawing. The dots are bisections on a marched flux — the voltage integrated sample by sample until the peak excursion reaches 0.35 T — and the line is N·Ae·Bsat·2πf. They agree to 0.001% over three decades, and the fitted slope is 1.000000: exactly proportional, because flux is the integral of voltage and nothing else. The quantity that belongs to the core is the 3.500 mWb-turn, which has no frequency in it. A transformer "rated for 50 Hz" is a transformer whose volt-second product was divided by 2π × 50 once.

    A boundary in volt-seconds

    A core saturates on the integral of the voltage applied to it, not on the current through it and not at a frequency. The quantity that belongs to the core is N·Ae·Bsat — 3.500 mWb-turn here — and it has no frequency in it at all. Everything a data sheet says about a transformer's frequency rating is that one number divided by 2πf once: measured on a marched flux, the voltage a winding may carry is proportional to frequency to a fitted exponent of 1.000000.

    part 1 · magnetics
  2. A 1% imbalance, and the 64 cycles it survives. computed by solving, not by drawing. The upper panel is the peak flux density, marched cycle by cycle, under a square drive whose positive half is 1% larger in area than its negative half. It does not settle. It walks, by the same area every cycle, and reaches 0.35 T after 64 cycles — 1280 ms at 50 Hz — against a closed form of 63.7. The lower panel is the count against the imbalance, and it rises without bound and never becomes infinite. Halving the drive gives 128 cycles, which is exactly twice: reducing the amplitude buys time and not safety, and there is no amplitude at which this design is inside a limit.

    The flux that walks

    The previous essay's saturation limit is an amplitude, and an amplitude can be respected. This one cannot. A drive whose two half-cycles differ in volt-seconds by one per cent adds the same small area to the flux every cycle, so it reaches saturation after 64 cycles — and halving the drive gives 128, and a tenth of it gives 637. Reducing the amplitude buys time in exact proportion and removes nothing. There is no amplitude at which the design is inside a limit.

    part 2 · magnetics
  3. One part, three saturation currents: 1.90 A, 2.40 A, 2.69 A. computed by solving, not by drawing. B(H) is μ₀H plus a saturating magnetisation, written as a flux linkage, and the inductance drawn here is dλ/di — the slope of that flux, which is what a small signal on a direct current actually meets. It is 18.92 µH at no current, 16.73 µH at two amps and 10.43 µH at three, and it never reaches zero: the vacuum is still there, so the part falls to its air-core 0.05 µH and stays. The three marks are the ten, twenty and thirty per cent drops different manufacturers print as the saturation current — 1.896, 2.395, 2.694 amps, a spread of 42 per cent on one part.

    The inductance the current decides

    The rung below bounded the flux and the boundary is exact: the volt-seconds decide the flux swing whatever the material does, and a cycle whose current ripple runs from 519 mA to 75 A has the same flux excursion to better than two per cent. What saturation breaks is the relationship between that flux and the current — so a ripple the design expression puts at 514 mA is 1,022 mA at 2.56 A of load, the peak reaches 3.57 A where the part is at a fifth of its nameplate inductance, and the same part has three saturation currents depending on which per cent it was quoted at.

    part 3 · magnetics
  4. The same imbalance at five winding resistances, and the fixed point three of them reach. computed by solving, not by drawing. The peak flux density in each cycle, against the cycle, under a square drive whose positive half carries 1 per cent more volt-seconds than its negative one, for winding resistances of 0, 0.05, 0.15, 0.4, 1.5 ohms. With none the flux walks to 0.35 T in 15 cycles, which is the walk an earlier measurement of this drive found. With 1.5 Ω it settles at an offset of 5.67 millitesla and stays there, because the offset draws a direct magnetising current and that current's drop across the winding opposes the imbalance. The resistance at which the two outcomes change places is 0.1014 ohms, bisected on whether saturation is reached at all. Every curve carries the identical drive; the resistance is the only difference between them.

    The walk that stops

    A drive whose two half-cycles differ in volt-seconds walks the flux to saturation in a count of cycles, and the essay that measured it concluded that no amplitude puts the design inside a limit. That model has a stiff source and a winding of no resistance. With resistance in the loop the walk has a fixed point, held by an identity the material is not in — the mean magnetising current is the drive's direct component divided by the resistance, to seven parts in 10¹³ — and the boundary becomes a resistance rather than a time: 0.1014 ohms bisected, at a one per cent imbalance and half the volt-second limit.

    part 4 · magnetics
  5. A power ferrite driven one way to 0.3 T: ungapped, every pulse starts at 90.8 mT; with a 0.1 mm gap, at 22.0 mT. computed by solving, not by drawing, marched on the hysteretic core. A ferrite with 90.6 mT of remanence and a coercive field of 38 A/m, 100 turns on 100 mm² and 60 mm of path, its flux raised to 0.3 T by a pulse and then released by letting the winding current fall to zero, cycle after cycle until the starting flux stops moving. Ungapped (solid) the release ends at H = 0 on the descending branch, 90.8 mT: each pulse can add only 209.2 mT. With a 0.1 mm gap (dashed) the current is zero where le·H + lg·B/μ₀ = 0 — the shear line (dotted) — at H = −29.0 A/m and 22.0 mT, under the bound μ₀·Hc·le/lg = 30.2 mT; each pulse can add 278.0 mT.

    The flux the reset leaves behind

    A transformer driven one way only — a forward converter, a single-ended pulse transformer — is reset each cycle by letting its magnetising current fall to zero, and zero current is not zero flux. Marched on the hysteretic core, a power ferrite with 90.6 mT of remanence driven to 0.3 T starts every pulse but the first at 90.8 mT, and keeps 34.9% of the swing a symmetric drive would get, where half is the most a one-way drive could; a square-loop core starts at 212 mT and keeps 14.7%. A gap shears the loop: the current is zero where H = −lg·B/(μ₀·le), so the start is bounded by μ₀·Hc·le/lg and falls onto the bound as the gap grows — 22.0 mT at 0.1 mm, recovering 69 mT of swing for 239 mA more magnetising current. The first pulse from a demagnetised core is the only one that starts at zero, and it is the one a bench test sees.

    part 5 · magnetics

All series