Circuit Response
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Series

Thermal feedback — the series

6 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. The heat a core makes against the heat its path removes, and the two temperatures where they are equal. computed by solving, not by drawing. The rising straight line is what the thermal path can carry away at a temperature — (T − 25)/45 watts, a line because a thermal resistance is a resistance. The curve is what the wound part actually dissipates at that temperature, marched from a hysteresis loop at a material whose saturation flux and permeability both move with temperature. They cross twice. The lower crossing at 88.8 degrees is the operating point and its loop gain is -0.192 — negative, so the core is a stabilising feedback and not a destabilising one. The upper crossing at 191.1 degrees is an ignition temperature: above it the part cannot get rid of what it makes. The slider moves the thermal resistance.

    The loss that depends on what it causes

    Every thermal figure in this collection has had the power handed in. A ferrite's has no business being: its saturation flux falls with temperature, its permeability rises, and both move the loss. Closing that loop makes the temperature a fixed point rather than a product — and the fixed point has a stable root at 89 degrees whose loop gain is negative, an ignition root at 191 whose loop gain is 120, and a thermal resistance of 183 kelvin per watt at which the two touch and neither exists.

    part 1 · magnetics
  2. An inrush limiter's steady state, and how little of it is still a limiter. computed by solving, not by drawing. A negative-temperature-coefficient thermistor in series with a supply, at 1 ampere of load current. The falling curve is what it dissipates at a temperature — I²R with R following the two-point β fit a catalogue prints — and the rising line is what its mounting removes. They cross once, at 83.1 degrees, and the loop gain there is -1.374: negative, so the part is stable at every current rather than below a boundary. What is left of its cold 10 ohms at that temperature is 1.937 — 19.4 per cent. The slider moves the load current, and more current leaves less resistance.

    The protection that is gone by the second time

    An inrush thermistor is ten ohms cold and holds the first cycle down; then the load current warms it and it settles at 83 degrees and 1.94 ohms, which is 19 per cent of what was bought. That is the design working. It is also a part that takes 198 seconds to recover half its cold resistance, against a reservoir capacitor that empties in tens of milliseconds — so a mains dip in that window hands the rectifier an unlimited inrush into an empty capacitor, which is the exact event the part is on the bill of materials for.

    part 2 · power
  3. A diode thermometer measuring its own sense current, at 600 K/W. computed by solving, not by drawing. The same fixed point as the core and the thermistor, on a junction: the dissipation is I·V and V falls with temperature, so the loop gain is negative and the equation has one root at every current. What it costs is two errors. The junction sits above ambient by 0.29 millikelvin at a microamp and 4.26 kelvin at ten milliamperes, which a calibration removes; and a kelvin of ambient produces less than a kelvin of junction, by 1/(1 − R_th·dP/dT), which it does not. After a calibration at 25 degrees the reading at 85 is out by -583 millikelvin at ten milliamperes and -0.09 at a microamp. The coefficient itself moves too — -2.403 against -1.613 millivolts a kelvin — so a quoted tempco carries a sense current as well as a junction.

    The sensor inside its own answer

    A junction driven from a current source cannot run away, because its forward voltage falls with temperature and its loop gain is therefore negative. What that costs is a thermometer that is warmer than what it is measuring by 4.26 kelvin at ten milliamperes, and — the part a calibration cannot remove — under-reports every change in ambient by 9,584 parts per million, because the sense current's own dissipation falls as the reading rises. Calibrated at 25 degrees, it is out by 583 millikelvin at 85.

    part 3 · semiconductors
  4. The temperature a part cannot come back from, and how long it takes to leave. computed by solving, not by drawing. The same fixed-point equation as the rung below, marched in time with a thermal capacitance rather than solved for its steady states: C dT/dt = P(T) − (T − T_a)/R_th, stepped adaptively on the temperature change because dT/dt goes through zero at each fixed point. Every trajectory starting below 191.1 °C returns to 88.8, however far above the operating point it began; every one starting above it leaves the material's range entirely, the closest in 0.2 minutes. The two nearest starts are 3.0 kelvin apart. The ignition temperature is a boundary in the STARTING CONDITION, and no steady-state analysis contains one.

    The boundary that is a starting point

    A wound part with a stable operating point at 88.8 degrees and an ignition temperature at 191.1 will never reach the second, because nothing takes it there. Marched in time rather than solved for its steady states, the same equation says what does: a trajectory starting at 189.6 degrees settles back and one starting at 192.6 leaves the material's range in twelve seconds — two starts three kelvin apart. And an overload of four times the normal loss is survivable for ever, while seven times is survivable for seventeen minutes.

    part 4 · magnetics
  5. The temperature through a 20 mm core that makes its own heat. computed by solving, not by drawing. Conduction with volumetric generation, solved on forty-one cells with a surface film at each face and the loss density evaluated at each cell's own temperature — so the middle of the core makes less heat than its faces do, which a closed form for uniform generation cannot express. The peak is 115.05 °C and the surface 112.45: a gradient of 2.59 kelvin, which is 2.9 per cent of the 90.0 kelvin rise. That share is Bi/(Bi + 2) — 3.0 per cent at a Biot number of 0.063 — so it is decided by how well the surface is cooled and not by how much heat is made.

    The degrees a thermocouple cannot see

    Every thermal answer in this collection has been one temperature, and a core makes its heat in its volume and loses it from a surface, so it has two. Solved as a conduction problem, a twenty-millimetre core in still air is 2.59 kelvin hotter in the middle than on the outside — 2.9 per cent of a ninety-kelvin rise, which is why the lumped answer has been good enough. Cool the same core on a plate and the gradient does not shrink; it grows to 3.37 kelvin and becomes 78 per cent of what is left.

    part 5 · power
  6. What one temperature costs the loop gain of a part that has a gradient. computed by solving, not by drawing. The thermal loop gain of a 30 mm core, solved as a body with its own internal temperature profile and again as a single lump at that profile's mean, against the Biot number. Both are negative, so the core is a stabilising feedback either way — but the body's loop is the more negative of the two at every point, by 3.0 per cent at a Biot number of 0.108 and 38 per cent at 10.8. A lumped calculation therefore understates how stable a wound part is, and the amount it understates by is not a property of the material but of how well the surface is cooled relative to how well the inside conducts. Below a Biot number of about a tenth it is worth under two per cent and the lump is the right model; at the cooled end the part has 7 kelvin inside it and half the feedback is invisible to a single temperature.

    The loop gain one temperature understates

    Every thermal loop gain this collection has computed was computed at a single temperature, because a lumped fixed point has only one — and the essay that measured the gradient inside a core recorded, without measuring it, that this makes each of those numbers a lower bound. It is a lower bound by three per cent where a ferrite usually sits and by thirty-eight per cent at the well-cooled end, always in the direction that makes the part safer than the calculation said. The obvious candidate for what decides it is refused: three geometries at one Biot number are 3.3 times apart.

    part 6 · power

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