Circuit Response
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Winding field — the series

3 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. The winding window solved in two dimensions, copper filling 100% of it. computed by solving, not by drawing. The grey frame is iron of infinite permeability, which in this formulation is a Neumann boundary — flux enters it at right angles and pays nothing. The thin curves are flux lines, which are contours of the vector potential, so equal spacing is equal flux. The copper is shaded by its own share of the loss. At 100 per cent fill the solved ratio is 16.280 against Dowell's 16.382, and the difference is entirely the flux that curls round the ends of the foils — which the one-dimensional model has no way to hold.

    The assumption that is a geometry

    Every alternating-resistance number this collection has computed for a winding rests on one sentence — the field is parallel to the layers everywhere — and the sentence has never been tested, because testing it needs a field. Solved as one, a portion of foils that fills its window returns Dowell's expression to 0.155 per cent; the same copper filling a quarter of it returns 9.00 against the expression's 16.38, and dissipates 0.528 watts a metre against 0.232. The ratio falls by 45 per cent and the loss more than doubles.

    part 1 · magnetics
  2. The fringing field, and the turns standing in it. computed by solving, not by drawing. The slot on the left is the gap, cut through the centre leg to the core's own symmetry plane where the potential is zero. Flux crossing it does not stay in the slot: it bulges into the window and crosses the copper at right angles to the layers, which is the one direction Dowell's expression and every ladder in this collection assumes has no field in it. The turns are shaded by their own loss. The worst is turn 4, level with the gap, at 32.5 times its direct-current dissipation; the best is 1.39 times. Same wire, same current, same winding, and a spread of 23.4 between them.

    The turns nearest the gap

    A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.

    part 2 · magnetics
  3. A porosity of 0.50, with the field the substitution smooths away. computed by solving, not by drawing. The flux lines between the conductors are the whole difference. The porosity substitution replaces this layer with a foil of the same direct-current resistance spread over the full breadth, in which the field is parallel to the layers by construction; here it is not, and it crowds between the turns. The solved ratio is 5.816 against the substitution's 6.212, 6.4 per cent apart. The copper is shaded by its own loss, which is what says the turns inside a layer are not alike either.

    The wire that is not a foil

    Almost no winding is made of foil, and the closed form for a winding's alternating-current resistance is about foils. The bridge between them is a substitution — squeeze the layer's conductors together, spread the result back across the breadth, divide the conductivity by the porosity — and it replaces a two-dimensional geometry with a one-dimensional one. Solved as a field it is exact where it must be, at a porosity of one, and 7.2 per cent high at a porosity of 0.40. It errs on the safe side, which is the half of the answer nobody could have assumed.

    part 3 · magnetics

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