Circuit Response
every model has an edge, and the figure carries it
Series

Winding — the series

4 essays on one idea, from the one that introduces it to the one that assumes the rest.
  1. A 0.5 mm conductor's resistance against frequency, exact and asymptotic. computed by solving, not by drawing. The exact ratio is computed from the Kelvin functions by their series; the dashed curve is the asymptote everybody quotes, which treats the current as flowing in one skin depth of the rim and is drawn only where that annulus is inside the wire. At 17.4 kHz, where the skin depth equals the radius and the rule of thumb says the effect "starts", the asymptote says 1.0000 — no effect at all — and the exact answer is already 1.0208. The rule of thumb names a frequency the effect has passed, which is the same shape as the tenth-of-a-wavelength criterion marking a point at which the lumped model is already 30% wrong. Two decades above, the two agree to 0.00%, which is what makes it an asymptote rather than a formula.

    The resistance that grows with frequency

    The rule of thumb names the frequency at which the skin depth equals the conductor's radius as the point where the effect begins. Computed exactly from the Kelvin functions, the resistance is already 2.05% up there — and the rule's own asymptote says 1.0000, no effect at all. Two decades higher the two agree to 0.01%, which is what makes it an asymptote rather than a formula, and what makes the frequency it names the wrong one to design at.

    part 1 · magnetics
  2. Alternating-current resistance against foil thickness, 4 layers. computed by solving, not by drawing. The falling dashed curve is the direct-current resistance, which is what more copper buys. The solid curve is the alternating-current resistance at 100 kHz for a portion of 4 layers, and it turns over: past ξ = 0.663 skin depths, thicker foil has MORE resistance, not less. The minimum sits at 1.3368 times the direct-current resistance of the same foil, which is four thirds and is the same number for every layer count above one. The resistance per turn there is 2.016 against √m = 2.000, which is the law the layer count obeys.

    The copper that makes it worse

    The rung below measured one conductor pushing its own current to its rim, and there is nothing to optimise in it: thicker wire is always less resistance. Stack the conductors and the quantity changes character. Each layer sits in the field of the ones below it, the loss that field drives has no upper bound in the thickness, and the product turns over — so a portion of four layers has a best foil thickness, and above it more copper is more resistance. The best thickness is the fourth root of three over the square root of the layer count, in skin depths, and the penalty at it is four thirds for every layer count above one.

    part 2 · magnetics
  3. The one number the window does not move. computed by solving, not by drawing. Loss against foil thickness, at three window fills, with each curve's minimum located by a parabola through its three lowest points rather than read off the grid. The optimum sits at 0.654 skin depths at full fill, 0.708 at forty per cent, against the closed form's 0.663 — a drift of 8.3 per cent while the ratio the same winding carries moves by eighty. The alternating-current resistance at the optimum is 1.340, 1.351, 1.406, against four thirds. What did move is the loss it costs: 0.0555 watts a metre at full fill and 0.1383 at forty per cent, for the same current in the same number of layers.

    The optimum that does not move

    A foil winding has a best thickness — past it, more copper is more resistance — and at that thickness the alternating-current resistance is four thirds of the direct-current resistance, whatever the layer count. Both of those are one-dimensional results, and this ladder has spent three rungs finding that the one-dimensional picture is 82 per cent wrong about the resistance ratio. Solved as a field, the optimum drifts by 8.3 per cent between a full window and a quarter-full one, and four thirds becomes 1.34, 1.35, 1.41. The trade barely moves while everything it is made of moves a great deal.

    part 3 · magnetics
  4. The best foil thickness for 4 layers, for three currents with the same fundamental. computed by solving, not by drawing. The loss of a portion of 4 layers against foil thickness, with the loss weighted by the current in each harmonic rather than computed for one frequency. A sinusoid wants 0.6631 skin depths and lands at 1.3368 times the direct-current resistance — four thirds, the rung below's constant, reproduced. A triangular ripple wants 0.6432, which is the same answer to within 3.0 per cent, so a winding carrying one needs none of this. A square current of the same fundamental wants 0.3838 — thinner by a factor of 1.728 — and lands at 1.8313, which is not four thirds and is not any constant the geometry knows. Building to the sinusoid's answer costs 16.8 per cent more loss.

    The optimum a spectrum moves

    The best foil thickness for a winding is derived for one sinusoid and quoted as a property of the geometry: a minimum at four thirds of the direct-current resistance, whatever the layer count. Weight the loss by the current in each harmonic instead and a square current of the same fundamental wants foil 1.728 times thinner and lands at 1.83, and a narrow pulse wants it 3.68 times thinner. Four thirds is a property of the current. The constant that replaces it for an ideal square edge is exactly two, and a real winding sits between them at a place its edge rate decides.

    part 4 · magnetics

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