Field

Two windings, and the band between them

The first two-sided model on this site. Everything else here is right below a number or above one; an ideal transformer is wrong at both ends and right in the middle, and what a designer buys is the distance between the two — measured on the solve, not taken from a T-model. Beside it, a core whose energy is almost all in its air gap, a saturation limit that is an integral rather than a frequency, and a flux that walks to it however small the imbalance. And a core that can get warm: a single-valued curve has no area, so it cannot dissipate, and giving the material a second branch turns its loss into an area, its Steinmetz exponents into local slopes, and its inductance into two numbers at one current.

A 1:1 transformer at k = 0.99, and the band it is a turns ratio over. computed by solving, not by drawing. Two 10 mH windings coupled at 0.99, driven from 50 Ω into 50 Ω, with 0.5 Ω of winding resistance and 100 pF across the secondary. The response is flat at 0.4901 — which is 98.02% of the 0.5000 an ideal transformer of this ratio would give, and that shortfall is the coupling itself: the flat part is k times the turns ratio, times what the two winding resistances leave of the loop, to four figures at every k on the slider — between 400 Hz and 81.3 kHz, which is 2.31 decades. Both edges are bisected on the solved network. Below the first, the magnetising inductance is a short across the source; above the second, the leakage inductance is in series with the load. The slider moves the coupling, and it moves the upper edge only.

The band a turns ratio holds over

Most circuit models are right below a number or above one. A transformer is wrong at both ends and right in the middle, and the flat part is not the turns ratio either — measured on the solve it is the turns ratio times the coupling, times what the two winding resistances leave of the whole loop — and the first version of that last factor was a coincidence that held for every coupling and broke at a different load.

What coupling buys: the upper edge only. computed by solving, not by drawing. Six couplings from 0.8 to 0.999, each transformer solved and both its edges bisected. The lower edge moves by 1.083× across the whole range — it is set by the magnetising inductance against the source and the reflected load, and the coupling barely enters it. The upper edge moves by 168×, from 4.84 kHz to 814 kHz, because it is set by the leakage — which is what the coupling is. Winding a better transformer widens the band at the top and does nothing at the bottom, where the answer is more inductance or a smaller load.

What coupling buys, and where it does not

Winding a transformer better is winding it more tightly coupled, and the coupling coefficient is the number a maker works on. Measured across six designs from k = 0.8 to k = 0.999, it moves the upper band edge by 168 times and the lower one by 1.083 — so every hour spent on the winding buys bandwidth at one end of the band and, to within eight per cent, nothing at all at the other.

Which mechanism sets the upper edge, against the load. computed by solving, not by drawing. Two candidate upper edges drawn against the measurement. The one every textbook names is a resonance between the leakage inductance and the winding capacitance; the one that actually binds at ordinary loads is the leakage in series with the load, a first-order corner at R/2πL. At 50 Ω they are 80.4 kHz and 1.13 MHz — a factor of 14 apart — and the measurement follows the first, to 19.5% at worst across nine loads. They swap at about 1500 Ω, above which the resonance is the binding one and the usual picture is right — which is why a transformer feeding a high impedance behaves as the textbooks say and one feeding fifty ohms does not.

Which picture sets the upper edge

Every account of a transformer's high-frequency limit names the same mechanism: the leakage inductance resonating with the winding capacitance. At fifty ohms that resonance is at 1.13 MHz and the measured edge is at 81.3 kHz — a factor of fourteen away — because what actually binds is the leakage in series with the load, a first-order corner with no resonance in it at all. The two swap at about 1500 Ω, and both accounts are current because both are sometimes right.

The load at which a transformer becomes a resonant circuit, at k = 0.99. computed by solving, not by drawing. The peak output of the same 1:1 transformer against its load, as a multiple of what the turns ratio would give. Below about a kilohm the load damps the leakage resonance, the peak is the plateau, and the ratio is one: there is a band, and it is what the rest of this field measures. Above it the damping goes and the response peaks — 1.18× at 832 kHz into 1500 Ω, rising to 8.80× at the light end. A transformer with voltage gain is not a transformer behaving badly; it is a resonant circuit, and asking for "the band" of one returns the skirts of a resonance. So the measurement reports that the response is peaked, rather than returning two edge frequencies in the wrong order.

Where the band goes entirely

The three essays before this one measure a transformer's band, and all three assume there is one. Past a few hundred ohms of load there is not: the leakage that sets the upper edge is also what damps the resonance behind it, and a lightly loaded, well-coupled transformer peaks at 3.03 times its own turns ratio. A passive component with voltage gain is not a transformer behaving badly. It is a resonant circuit, and asking for its band returns the skirts of a resonance.

The coupling coefficient, from two measurements that do not know it. computed by solving, not by drawing. Two windings in series, connected one way and then the other, each solved as a netlist and its inductance read out of the impedance. The two differ by four times the mutual inductance, so k comes out of the difference and the geometry never enters. The recovered value matches the one stamped into the coupling to 2.4e-15 at eight couplings from 0.1 to 0.99 — which is the second route the new element needed, since neither current law nor the energy balance can see a mutual inductance at all. Their sum stays at L₁ + L₂ throughout, which is the check that the two measurements are of one pair.

One number from two measurements

Neither of the two standing checks on a solved circuit can see a mutual inductance. A coupling adds no current anywhere, so Kirchhoff's law is unmoved by it; a coupled pair dissipates nothing, so the energy balance is unmoved too. A coupling stamped into the wrong row would produce a well-formed solution to a different circuit and both checks would pass — so the field needed a third route, and the one it uses is the bench method: connect the windings in series one way, then the other, and the difference is four times the mutual inductance.

A coupled pair as a two-port, at k = 0.8. computed by solving, not by drawing. Each port driven in turn with the other open, four solves, and the four impedance parameters read out. The diagonal terms measure each winding's own inductance — 10.0000 mH and 40.0000 mH against 10 and 40 — and both transfer terms measure the mutual inductance, 16.0000 mH against k√(L₁L₂) = 16.0000. The two transfer terms agree to 2.83e-16, which is reciprocity — a property of the device rather than of the measurement, and the first thing a coupling stamped into the wrong row would break. Neither of this site's two standing checks can see it: a coupling adds no current and dissipates nothing.

Two ports from two one-ports

An inductor is a one-port: one impedance, one number. Two of them coupled is a two-port, and the four impedance parameters that describe it are recovered here by four solves — each port driven with the other open, the definition read literally. Two of the four come out equal to 2.8 × 10⁻¹⁶, which is reciprocity, and is the first property a coupling stamped into one row instead of two would break.

The energy is in the gap

A ferrite core is chosen for its permeability and then deliberately cut, and the cut is not a compromise. Reluctance adds in series, so a two-hundred-micron gap in a µᵣ = 2000 core holds 87.0% of the stored energy while the ferrite holds thirteen — and the share is lg/(lg + le/µᵣ), a ratio of two lengths, containing neither the turns nor the area. The material chosen for its permeability holds almost none of what the component stores.

The voltage a winding may carry, which is a volt-second limit read at a frequency. computed by solving, not by drawing. The dots are bisections on a marched flux — the voltage integrated sample by sample until the peak excursion reaches 0.35 T — and the line is N·Ae·Bsat·2πf. They agree to 0.001% over three decades, and the fitted slope is 1.000000: exactly proportional, because flux is the integral of voltage and nothing else. The quantity that belongs to the core is the 3.500 mWb-turn, which has no frequency in it. A transformer "rated for 50 Hz" is a transformer whose volt-second product was divided by 2π × 50 once.

A boundary in volt-seconds

A core saturates on the integral of the voltage applied to it, not on the current through it and not at a frequency. The quantity that belongs to the core is N·Ae·Bsat — 3.500 mWb-turn here — and it has no frequency in it at all. Everything a data sheet says about a transformer's frequency rating is that one number divided by 2πf once: measured on a marched flux, the voltage a winding may carry is proportional to frequency to a fitted exponent of 1.000000.

A 1% imbalance, and the 64 cycles it survives. computed by solving, not by drawing. The upper panel is the peak flux density, marched cycle by cycle, under a square drive whose positive half is 1% larger in area than its negative half. It does not settle. It walks, by the same area every cycle, and reaches 0.35 T after 64 cycles — 1280 ms at 50 Hz — against a closed form of 63.7. The lower panel is the count against the imbalance, and it rises without bound and never becomes infinite. Halving the drive gives 128 cycles, which is exactly twice: reducing the amplitude buys time and not safety, and there is no amplitude at which this design is inside a limit.

The flux that walks

The previous essay's saturation limit is an amplitude, and an amplitude can be respected. This one cannot. A drive whose two half-cycles differ in volt-seconds by one per cent adds the same small area to the flux every cycle, so it reaches saturation after 64 cycles — and halving the drive gives 128, and a tenth of it gives 637. Reducing the amplitude buys time in exact proportion and removes nothing. There is no amplitude at which the design is inside a limit.

The resistance that grows with frequency

The rule of thumb names the frequency at which the skin depth equals the conductor's radius as the point where the effect begins. Computed exactly from the Kelvin functions, the resistance is already 2.05% up there — and the rule's own asymptote says 1.0000, no effect at all. Two decades higher the two agree to 0.01%, which is what makes it an asymptote rather than a formula, and what makes the frequency it names the wrong one to design at.

A 10 mH inductor with 8 pF across it, and where ωL stops being its impedance. computed by solving, not by drawing. The dashed line is ωL, which is what an inductor is supposed to be; the solid one is the impedance of the same inductor with 8 pF of winding capacitance across it. They part company at 170 kHz, which is ten per cent, and the impedance peaks at 563 kHz and falls thereafter — above which the component is a capacitor. The ratio between the two is 3.317, and the slider shows it is the same ratio at every capacitance: the shape of the departure belongs to the resonance rather than to either part. This is the capacitor essay with the components exchanged, and it comes out with the same structure and a different number.

The inductor that is a capacitor

The frequency field's second essay measures where a capacitor stops being one, because its own leads are an inductance. This is the same measurement with the components exchanged, and it comes out with the same structure and a different number: the ten-per-cent departure from ωL sits at f₀/3.317, and it sits at f₀/3.317 at every winding capacitance and every inductance tried. The shape of the departure belongs to the resonance rather than to either part.

Alternating-current resistance against foil thickness, 4 layers. computed by solving, not by drawing. The falling dashed curve is the direct-current resistance, which is what more copper buys. The solid curve is the alternating-current resistance at 100 kHz for a portion of 4 layers, and it turns over: past ξ = 0.663 skin depths, thicker foil has MORE resistance, not less. The minimum sits at 1.3368 times the direct-current resistance of the same foil, which is four thirds and is the same number for every layer count above one. The resistance per turn there is 2.016 against √m = 2.000, which is the law the layer count obeys.

The copper that makes it worse

The rung below measured one conductor pushing its own current to its rim, and there is nothing to optimise in it: thicker wire is always less resistance. Stack the conductors and the quantity changes character. Each layer sits in the field of the ones below it, the loss that field drives has no upper bound in the thickness, and the product turns over — so a portion of four layers has a best foil thickness, and above it more copper is more resistance. The best thickness is the fourth root of three over the square root of the layer count, in skin depths, and the penalty at it is four thirds for every layer count above one.

One part, three saturation currents: 1.90 A, 2.40 A, 2.69 A. computed by solving, not by drawing. B(H) is μ₀H plus a saturating magnetisation, written as a flux linkage, and the inductance drawn here is dλ/di — the slope of that flux, which is what a small signal on a direct current actually meets. It is 18.92 µH at no current, 16.73 µH at two amps and 10.43 µH at three, and it never reaches zero: the vacuum is still there, so the part falls to its air-core 0.05 µH and stays. The three marks are the ten, twenty and thirty per cent drops different manufacturers print as the saturation current — 1.896, 2.395, 2.694 amps, a spread of 42 per cent on one part.

The inductance the current decides

The rung below bounded the flux and the boundary is exact: the volt-seconds decide the flux swing whatever the material does, and a cycle whose current ripple runs from 519 mA to 75 A has the same flux excursion to better than two per cent. What saturation breaks is the relationship between that flux and the current — so a ripple the design expression puts at 514 mA is 1,022 mA at 2.56 A of load, the peak reaches 3.57 A where the part is at a fifth of its nameplate inductance, and the same part has three saturation currents depending on which per cent it was quoted at.

A major hysteresis loop at 9.0 A/m of coercivity, and the anhysteretic curve it closes onto. computed by solving, not by drawing. The B–H loop of a core driven sinusoidally to ±400 A/m, marched through a superposition of twenty-four play operators and drawn over the single-valued magnetisation curve with no hysteresis in it. The loop encloses 12.481 joules per cubic metre per cycle, which is the core loss and which no single-valued model can produce, because a curve has no area. The coercivity is 8.96 amperes per metre and the remanence 22.3 millitesla; both are read off the marched descending branch rather than handed in. The slider takes the threshold spread down to zero, where the two branches become one, the area falls to 9.8e-15 J/m³, and the object is exactly the core the field already had.

The area a curve cannot have

Every magnetic model in this collection is a single-valued B(H), and a single-valued B(H) cannot dissipate: ∮H dB around a curve is zero, so the transformers and inductors here have all run cold. Giving the material a second branch costs one object — a play operator, which lags the field by a threshold and is otherwise nothing — and a superposition of twenty-four of them produces a loop with 12.481 joules per cubic metre in it, a coercivity of 8.958 amperes per metre and a remanence of 22.3 millitesla, none of which was handed in. At zero threshold the whole thing collapses onto the curve the field already had, to fifteen figures.

The Steinmetz exponent is a local slope, and how far it moves is a property of the material. computed by solving, not by drawing. Loss per cycle against peak flux density over three decades, marched on a play-operator core, with the local exponent d ln W / d ln B drawn across the top of the same frame. It is not a constant anywhere: 2.797 at 5.5 millitesla, heading for the three that Rayleigh's law gives, and 1.462 near saturation where the material has run out of magnetisation to give — a range of 1.420. How wide that range is is itself a property of the material: over the same amplitudes a soft core's exponent moves by 1.73 and a hard one's by 0.21. A single power law fitted across the whole range returns β = 2.518 and misses by 72.2 per cent; the same law fitted over the quarter of it from 9.7 to 24 millitesla returns 2.743 and misses by 0.97. Below 0.58 millitesla this discretisation has no loss at all, which is the finite operator count showing and not the material; the sweep starts above it.

The exponent nobody put in

A catalogue prints core loss as a coefficient times the frequency raised to one power and the flux to another, and the two exponents look like material constants. Neither is. On a loop built from play operators the frequency exponent is exactly one — a theorem, not a fit, because a rate-independent locus has the same area however fast it is traced — and the flux exponent is a local slope that runs from 2.94 at half a millitesla to 1.46 near saturation, so five windows on one measured curve give β from 1.58 to 2.84 and predictions three times apart at a hundred and fifty millitesla.

A 4.0:1 flux slope ratio and a sinusoid enclose the same loop to 0.00%. computed by solving, not by drawing. A core driven in flux rather than in field — the way a winding drives it, by integrating a rectangular voltage — around a triangle of ±100 millitesla at a duty cycle of 0.2, whose two slopes differ by 4.00 to one. The loop it traces encloses 2.1006 joules per cubic metre, against 2.1007 for a symmetric triangle and 2.1006 for a sinusoid of the same peak: the same number to 0.001 per cent. That is not an approximation, it is a theorem about the model — a rate-independent locus depends on where the flux went and not on how fast — and it is the prediction that real cores disagree with by tens of per cent. The disagreement is the measurement of what the model has left out.

The duty cycle that costs nothing

A converter drives its core with a rectangular voltage, so the flux is a triangle whose two slopes differ by nineteen to one at a five per cent duty. The play-operator core charges exactly the same for all of them — 2.1006 joules per cubic metre at every duty and for a sinusoid of the same peak, to three parts in ten thousand — because a rate-independent locus depends on where the flux went and not on how fast. Real cores charge tens of per cent more, and the standard correction hides its entire waveform dependence in α − 1, which is the one term a rate-independent model has none of.

The same core at the same current has two inductances, 1.80 times apart. computed by solving, not by drawing. The small-signal inductance of a sixty-turn winding on a core walked down from 400 amperes per metre, measured by pushing the excitation up and by pushing it down at each bias. They are never the same: 14.899 millihenries against 8.297 at zero bias, a factor of 1.796, and up to 1.796 across the sweep. The mechanism is that an operator held inside its own backlash contributes nothing to dB/dH, so a reversal is measured by whichever operators are still moving, and that is a different set in each direction. The single-valued curve the field already had is drawn above both, which is what it is: an optimistic reading of an object with two answers.

Two inductances at one current

A data sheet prints one L(i) curve and there are two. An operator sitting inside its own backlash contributes nothing to dB/dH, so a small excitation sees only the operators still moving — every one at the tip of a loop, none just after a reversal — and the same core at zero bias measures 14.90 millihenries pushed downward and 8.30 pushed upward, a factor of 1.80. The same split decides what a converter's ripple costs: held at the flux swing volt-seconds actually fix, a twenty-millitesla ripple costs twelve times more at a hundred and seventy-five amperes per metre of bias than at none, and above a hundred and eighty-three the question has no answer at all.

The eddy term is f² below the skin-depth frequency and f^1.5 above it, both exactly. computed by solving, not by drawing. Eddy-current loss in a 0.35 millimetre lamination held at a mean flux of 1 tesla, against frequency, with the classical uniform-flux expression drawn beside it and the local exponent across the top. Below the frequency at which the sheet is two skin depths thick — 465 Hz here — the two agree and the exponent is 2.0000. Above it the flux is confined to a layer whose thickness falls as one over the square root of the frequency, and the exponent is 1.5000: three halves, exactly. It does not arrive there monotonically — it undershoots to 1.4847 at ξ = 3.28 and comes back up, which is the bounded cosine term the asymptotic statement drops. At 1.00 kHz the classical term is already 1.74 times the truth. The solve and the closed form agree to 7.5e-3 per cent across six decades.

The current inside the iron

Every core-loss law has an eddy term of the form d²f²B²/6ρ, and it is derived by assuming the flux is uniform across the lamination — an assumption that is a frequency and that the expression does not carry. Solved instead as a diffusion, the exponent is exactly 2 below the frequency at which the sheet is two skin depths thick, exactly 1.5 above it, and it undershoots to 1.485 on the way. For a 0.35 mm sheet the crossing is 465 hertz, so at a kilohertz the classical term is 1.74 times the truth and at ten kilohertz it is forty-seven times.

The winding current a hysteretic core asks for, and the current the same circuit's single-valued core asks for. computed by solving, not by drawing. One netlist — a 22.6 volt peak sinusoid at 5.00 kHz through 4 ohms into a sixty-turn winding — marched twice, once with the core as a superposition of play operators and once with the single-valued saturating curve every earlier figure in this field used. The two currents differ in shape and not only in size: the hysteretic one leads the flux by an angle that is not ninety degrees, which is the whole of the core loss, and its peak is 59.45 milliamperes against 50.12. The energy the source delivers over a complete cycle is 17.19 microjoules for the loop and 2.5e-5 for the curve, which is zero to the resolution of the march. The slider takes the flux the drive demands from a twentieth of the material's saturation to most of it.

The core the solver has to remember

A saturating inductor's state is one number, because the current is a function of the flux linkage. A hysteretic core's is not: half an amp is one flux on the way up and a different flux on the way down, and there is no function of the current that returns the flux. So the march's state vector gains twenty-four more numbers, one per play operator, and the Newton loop is forbidden to touch them. The circuit and the bench then agree on the loss to three parts in ten million — one integral taken at two wires, the other inside the material.

The heat a core makes against the heat its path removes, and the two temperatures where they are equal. computed by solving, not by drawing. The rising straight line is what the thermal path can carry away at a temperature — (T − 25)/45 watts, a line because a thermal resistance is a resistance. The curve is what the wound part actually dissipates at that temperature, marched from a hysteresis loop at a material whose saturation flux and permeability both move with temperature. They cross twice. The lower crossing at 88.8 degrees is the operating point and its loop gain is -0.192 — negative, so the core is a stabilising feedback and not a destabilising one. The upper crossing at 191.1 degrees is an ignition temperature: above it the part cannot get rid of what it makes. The slider moves the thermal resistance.

The loss that depends on what it causes

Every thermal figure in this collection has had the power handed in. A ferrite's has no business being: its saturation flux falls with temperature, its permeability rises, and both move the loss. Closing that loop makes the temperature a fixed point rather than a product — and the fixed point has a stable root at 89 degrees whose loop gain is negative, an ignition root at 191 whose loop gain is 120, and a thermal resistance of 183 kelvin per watt at which the two touch and neither exists.

Four threshold densities, all matched to the same measured coercivity. computed by solving, not by drawing. Every hysteresis figure below this one used a uniform density of play-operator thresholds, and the reason given was that a uniform density makes the small-signal loss law come out cubic — Rayleigh's law, which is what soft ferrites do. That is a real constraint and it is a weak one. These four are all bisected to a measured coercivity of 9 amperes per metre on a deeply driven loop, and they need threshold spreads from 30.1 to 76.0 amperes per metre to get there. The slider moves the coercivity they are all matched to.

The distribution the bench cannot see

Six rungs of this ladder assumed a uniform density of operator thresholds, and the reason given was that a uniform density makes the small-signal law come out cubic. That reason is weaker than it looks: every density finite at the origin does the same. Matched on a measured coercivity, four distributions whose spreads differ by 2.5 times give the same remanence to 0.6 per cent, the same loop area to 1.0, and the same branch-slope ratio to 0.54 — and small-signal exponents from 2.81 to 3.81. The major loop cannot see the shape and the small signal cannot see anything else.

The assumption that is a geometry

Every alternating-resistance number this collection has computed for a winding rests on one sentence — the field is parallel to the layers everywhere — and the sentence has never been tested, because testing it needs a field. Solved as one, a portion of foils that fills its window returns Dowell's expression to 0.155 per cent; the same copper filling a quarter of it returns 9.00 against the expression's 16.38, and dissipates 0.528 watts a metre against 0.232. The ratio falls by 45 per cent and the loss more than doubles.

The fringing field, and the turns standing in it. computed by solving, not by drawing. The slot on the left is the gap, cut through the centre leg to the core's own symmetry plane where the potential is zero. Flux crossing it does not stay in the slot: it bulges into the window and crosses the copper at right angles to the layers, which is the one direction Dowell's expression and every one-dimensional winding model assumes has no field in it. The turns are shaded by their own loss. The worst is turn 4, level with the gap, at 32.5 times its direct-current dissipation; the best is 1.39 times. Same wire, same current, same winding, and a spread of 23.4 between them.

The turns nearest the gap

A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.

A porosity of 0.50, with the field the substitution smooths away. computed by solving, not by drawing. The flux lines between the conductors are the whole difference. The porosity substitution replaces this layer with a foil of the same direct-current resistance spread over the full breadth, in which the field is parallel to the layers by construction; here it is not, and it crowds between the turns. The solved ratio is 5.816 against the substitution's 6.212, 6.4 per cent apart. The copper is shaded by its own loss, which is what says the turns inside a layer are not alike either.

The wire that is not a foil

Almost no winding is made of foil, and the closed form for a winding's alternating-current resistance is about foils. The bridge between them is a substitution — squeeze the layer's conductors together, spread the result back across the breadth, divide the conductivity by the porosity — and it replaces a two-dimensional geometry with a one-dimensional one. Solved as a field it is exact where it must be, at a porosity of one, and 7.2 per cent high at a porosity of 0.40. It errs on the safe side, which is the half of the answer nobody could have assumed.

How much larger a gap is than its own length says. computed by solving, not by drawing. A magnetic circuit prices a gap as g/(µ₀A) and everybody knows that is low, because the flux bulges out of the sides. The usual repair is to add one gap length to each dimension of the gap's area, which is the dashed line. The measurement is the solid one: at a 0.3 mm gap in a 6 mm leg the true correction is 1.100 and the rule offers 1.050, so the rule supplies 50 per cent of a correction worth 10 per cent of the inductance; at 1.7 mm it supplies 85 per cent. The rule is not wrong so much as it is a rule whose accuracy depends on the thing it is correcting.

The gap that is bigger than it is

A magnetic circuit prices a gap as g/µ₀A and everybody knows that is low, because the flux bulges out of the sides. The usual repair — add one gap length to each dimension of the gap's area — supplies half the correction at a 0.3 mm gap and 85 per cent at 1.7 mm, on a correction worth 10 per cent of the inductance at the first and 33 at the second. It is not a rule that is right or wrong; it is a rule whose accuracy is a function of the very thing it is correcting.

Where a transformer's leakage inductance actually is. computed by solving, not by drawing. Both windings carry the same ampere-turns in opposite directions, which is the short-circuit condition a leakage measurement is made under, so the flux drawn here is the flux that fails to link the two — the leakage field, and nothing else. It is largest in the insulation between the portions, where the magnetomotive force is at its full value and there is no copper to be in. The energy in this window is 2.058 microjoules per metre, which is 4.116 microhenries per metre referred to the primary against a closed form of 5.213.

The inductance that is a shape

Leakage inductance is the one transformer parameter that belongs to the geometry rather than to the material: twice the magnetic energy in the window under equal and opposite ampere-turns, divided by the square of the current. Solved as a field it is 3.086 microhenries a metre against a closed form's 3.128 when the copper fills the window, and 4.608 against 6.255 when it fills half of it. Interleaving is worth 3.11 times and not the four it is quoted as, and the missing 0.89 is the insulation nobody puts in the formula.

The temperature a part cannot come back from, and how long it takes to leave. computed by solving, not by drawing. The same fixed-point equation as the rung below, marched in time with a thermal capacitance rather than solved for its steady states: C dT/dt = P(T) − (T − T_a)/R_th, stepped adaptively on the temperature change because dT/dt goes through zero at each fixed point. Every trajectory starting below 191.1 °C returns to 88.8, however far above the operating point it began; every one starting above it leaves the material's range entirely, the closest in 0.2 minutes. The two nearest starts are 3.0 kelvin apart. The ignition temperature is a boundary in the STARTING CONDITION, and no steady-state analysis contains one.

The boundary that is a starting point

A wound part with a stable operating point at 88.8 degrees and an ignition temperature at 191.1 will never reach the second, because nothing takes it there. Marched in time rather than solved for its steady states, the same equation says what does: a trajectory starting at 189.6 degrees settles back and one starting at 192.6 leaves the material's range in twelve seconds — two starts three kelvin apart. And an overload of four times the normal loss is survivable for ever, while seven times is survivable for seventeen minutes.

The one number the window does not move. computed by solving, not by drawing. Loss against foil thickness, at three window fills, with each curve's minimum located by a parabola through its three lowest points rather than read off the grid. The optimum sits at 0.654 skin depths at full fill, 0.708 at forty per cent, against the closed form's 0.663 — a drift of 8.3 per cent while the ratio the same winding carries moves by eighty. The alternating-current resistance at the optimum is 1.340, 1.351, 1.406, against four thirds. What did move is the loss it costs: 0.0555 watts a metre at full fill and 0.1383 at forty per cent, for the same current in the same number of layers.

The optimum that does not move

A foil winding has a best thickness — past it, more copper is more resistance — and at that thickness the alternating-current resistance is four thirds of the direct-current resistance, whatever the layer count. Both of those are one-dimensional results, and this ladder has spent three rungs finding that the one-dimensional picture is 82 per cent wrong about the resistance ratio. Solved as a field, the optimum drifts by 8.3 per cent between a full window and a quarter-full one, and four thirds becomes 1.34, 1.35, 1.41. The trade barely moves while everything it is made of moves a great deal.

3 gaps of 0.40 mm, where one of 1.20 would do. computed by solving, not by drawing. The same total gap, the same turns, the same core, and very nearly the same inductance — cut into 3 instead of one. Each gap now drops one part in 3 of the magnetomotive force, so the field it throws into the window is that much weaker; and because the field's own energy goes as its square, the loss it causes falls faster than the field does. The winding dissipates 3.00 times its direct-current loss here against 6.52 with a single gap, and its worst turn 3.7 against 13.3.

The gap that is three gaps

Reluctances in series add, so one gap of 1.2 millimetres and three of 0.4 are the same magnetic circuit: the same inductance, the same saturation current, the same energy in the air. They are not the same field. Solved in two dimensions, the winding beside the single gap dissipates 6.52 times its direct-current loss and its worst turn 13.3; beside three gaps those are 3.00 and 3.7. And there is a best number of gaps rather than a monotone gain — past three, spreading them along the leg brings each one close to a different part of the winding.

$The winding window solved electrostatically, in two portions. computed by solving, not by drawing. The same cross-section the loss solve reads, read with ∇·(ε∇φ) = 0 instead. Two things are the opposite way round from the magnetic problem and both are the whole difference. The iron is now a Dirichlet boundary rather than a Neumann one — an earthed core is an equipotential, so the field meets it at right angles instead of running along it — and a conductor carries a prescribed potential rather than a prescribed current. The thin curves are equipotentials, which are contours of φ, so equal spacing is equal potential step and crowded curves are a strong field. The copper is shaded by the potential each foil sits at, which rises along the winding rather than being one number. Winding to winding this window is 926.9 picofarads a metre, and 89 per cent of the energy is inside insulation that occupies a fraction of the window.$

The other half of the same window

The two-dimensional solve that settled what a winding's alternating-current resistance really is computed one of the window's two parameters and never mentioned the other. Read with Laplace instead of the vector potential, the same cross-section returns 926.9 picofarads a metre — and 89 per cent of that energy sits inside films that occupy 14.1 per cent of the window. The instrument agrees with a layered slab to three parts in ten thousand billion and converges on a real winding at order 1.34, and the reason for the shortfall is not the arithmetic but the corner of a conductor.

The trade, in the plane where both halves of it live. computed by solving, not by drawing. Leakage inductance across, interwinding capacitance up, both solved on the same cross-section with the same cells. The faint diagonals are lines of constant leakage-times-capacitance, so a design action that runs along one of them has bought nothing and only moved where the energy is kept. Interleaving runs at slope -0.78, which is nearly along them: six sections cut the leakage 21.3 fold and multiply the capacitance 11.0 fold, and the product moves by 1.94. What it does change is the winding's characteristic impedance, 95 ohms down to 6.2 — a factor of 15. Thickening the interlayer instead runs at -4.8, steeply across the diagonals, and moves the product 5.2 fold over the same sweep. It is the cheaper action by that measure and it is not free either: the millimetre it spends is a millimetre of window that is not copper.

Interleaving is a choice, not an improvement

Splitting a transformer's windings into six sections divides its leakage inductance by 21.4 and multiplies its winding-to-winding capacitance by 11.0. The product of the two — which is what sets the frequency the part stops being a transformer at — moves by 1.94, and the resonance it decides goes from 1.804 to 2.515 megahertz for all that work. What interleaving really changes is the winding's characteristic impedance, 95.2 ohms down to 6.2, and nobody quotes it.

The best foil thickness for 4 layers, for three currents with the same fundamental. computed by solving, not by drawing. The loss of a portion of 4 layers against foil thickness, with the loss weighted by the current in each harmonic rather than computed for one frequency. A sinusoid wants 0.6631 skin depths and lands at 1.3368 times the direct-current resistance — four thirds, the single-frequency constant, reproduced. A triangular ripple wants 0.6432, which is the same answer to within 3.0 per cent, so a winding carrying one needs none of this. A square current of the same fundamental wants 0.3838 — thinner by a factor of 1.728 — and lands at 1.8313, which is not four thirds and is not any constant the geometry knows. Building to the sinusoid's answer costs 16.8 per cent more loss.

The optimum a spectrum moves

The best foil thickness for a winding is derived for one sinusoid and quoted as a property of the geometry: a minimum at four thirds of the direct-current resistance, whatever the layer count. Weight the loss by the current in each harmonic instead and a square current of the same fundamental wants foil 1.728 times thinner and lands at 1.83, and a narrow pulse wants it 3.68 times thinner. Four thirds is a property of the current. The constant that replaces it for an ideal square edge is exactly two, and a real winding sits between them at a place its edge rate decides.

A core walked from lossless to lossy, and the three straight lines it walks along. computed by solving, not by drawing. Loop area, measured coercivity and measured remanence against the threshold spread the model was handed, over five decades of it, driven sinusoidally to ±400 A/m. None of the three is an input: the area is ∮H dB round the marched loop, the coercivity is interpolated where the descending branch crosses zero, and the remanence is read at zero field. Over the lowest four decades all three are exactly proportional to the spread — 0.625961 joules per cubic metre per ampere-metre of spread, a coercivity 0.4499 of it and a remanence of 1.1304 millitesla per ampere-metre — and at 80 A/m the area is 2.69 per cent below the line and the remanence 16.42 per cent, because the pinned operators have reached the flat of the magnetisation curve. At zero the area is 9.8e-15 J/m³, which is the single-valued core of the anhysteretic model.

One dissipation, two exponents

The core this ladder built takes two numbers — a threshold spread and the fraction of the magnetisation that follows the field with no threshold — and seven rungs moved the first and left the second at 0.55 without ever saying why. The first decides how much loss there is: area, coercivity and remanence are all exactly proportional to it over four decades, at 0.625961 joules per cubic metre, 0.449775 and 1.130408 millitesla per ampere-metre of spread, the last two of which are closed forms. The second decides nothing about the loss at all — it is single-valued, so it contributes exactly zero to the loop area, to twelve digits — and it moves the Steinmetz exponent from 1.5042 to 2.9860.

The same imbalance at five winding resistances, and the fixed point three of them reach. computed by solving, not by drawing. The peak flux density in each cycle, against the cycle, under a square drive whose positive half carries 1 per cent more volt-seconds than its negative one, for winding resistances of 0, 0.05, 0.15, 0.4, 1.5 ohms. With none the flux walks to 0.35 T in 15 cycles, which is the walk an earlier measurement of this drive found. With 1.5 Ω it settles at an offset of 5.67 millitesla and stays there, because the offset draws a direct magnetising current and that current's drop across the winding opposes the imbalance. The resistance at which the two outcomes change places is 0.1014 ohms, bisected on whether saturation is reached at all. Every curve carries the identical drive; the resistance is the only difference between them.

The walk that stops

A drive whose two half-cycles differ in volt-seconds walks the flux to saturation in a count of cycles, and the essay that measured it concluded that no amplitude puts the design inside a limit. That model has a stiff source and a winding of no resistance. With resistance in the loop the walk has a fixed point, held by an identity the material is not in — the mean magnetising current is the drive's direct component divided by the resistance, to seven parts in 10¹³ — and the boundary becomes a resistance rather than a time: 0.1014 ohms bisected, at a one per cent imbalance and half the volt-second limit.

The leakage a series reading cannot see

The series-aiding and series-opposing readings recover a coupling coefficient to fifteen figures on a netlist, and on a bench with a 0.1% meter they recover it to about 0.001 at every coupling — which is useless exactly where transformers live. At k = 0.999 the leakage, L₁(1 − k²), is two thousandths of the winding, and the series route leaves it 133% uncertain: 88 of 400 seeded benches report a negative leakage. Shorting the other winding reads the leakage directly, to the meter's own 0.1%, and recovers k 943 times more precisely at 0.999. The short is a short only where the shorted winding's reactance dwarfs its resistance by 10k/√(1 − k²), and the winding to short is the one with the longer time constant.

The Q a 10 mH coil with 1.2 Ω of winding and 8 pF across it shows, against frequency. computed by solving, not by drawing, the coil's impedance at each frequency and its reactance over its resistance. The straight ωL/R line (pale) rises without limit; the coil's Q follows it at first, peaks at 11340 at 325 kHz — 0.5773 of the 563 kHz self-resonance, which is 1/√3 — and falls to zero at the resonance. The peak is 0.3849 of what the line reaches at resonance, 2/(3√3).

The Q that peaks before resonance

A coil's quality factor is quoted as ωL/R and drawn rising with frequency, and its own winding capacitance turns it over: Q peaks at the self-resonance over √3 and falls to zero at the resonance. Eighteen coils from 1 mH with 300 pF to 100 mH with 1 pF all peak at 0.5774 of their resonance, at 2/(3√3) of the line's value there. Skin effect moves the peak down toward the resonance over √5. And the falling Q is a property of the coil read alone: in a tank tuned at 0.8 of its self-resonance, the same coil gives the full ωL/R, 23,570 against the 8,485 a meter reads off the bare part.

The Q of a 10 mH coil with 1.2 Ω of winding and 8 pF across it, with cores whose own Q is 1000, 300, 100 and 50. computed by solving, not by drawing: the core's loss a resistance ωL·Qc across the inductance, constant loss tangent, the coil solved at each frequency. Without a core loss the Q peaks at 11340 at 325 kHz, the self-resonance over √3. With the cores: 825.6 at 136 kHz for Qc = 1000, 274.9 at 94.0 kHz for Qc = 300, 95.9 at 66.2 kHz for Qc = 100, 48.7 at 52.8 kHz for Qc = 50. The peak falls to just under the core's own Q for a poor core and further under it for a good one, and moves down from the self-resonance over √3.

The Q a core allows

A coil's Q, limited by its winding and its own capacitance, peaks at the self-resonance over √3. Put a core with a loss of its own across the inductance and the peak falls and moves: with a core whose own Q is 100, the 10 mH coil that peaked at 11,340 near 325 kHz peaks at 95.9 near 66 kHz. The peak sits where x³ = a/2 — x the frequency over the self-resonance, a the core's Q over the winding's — and reaches the core's Q less three times the two-thirds power of a/2 of it. At that peak the core carries 97 per cent of the loss, so a better winding hardly moves it. A core whose loss is a fixed resistance instead puts the peak at the geometric mean of two corners, as high as half the square root of the core's resistance over the winding's; a loss tangent that rises with frequency drags the peak down to the material's corner.

A power ferrite driven one way to 0.3 T: ungapped, every pulse starts at 90.8 mT; with a 0.1 mm gap, at 22.0 mT. computed by solving, not by drawing, marched on the hysteretic core. A ferrite with 90.6 mT of remanence and a coercive field of 38 A/m, 100 turns on 100 mm² and 60 mm of path, its flux raised to 0.3 T by a pulse and then released by letting the winding current fall to zero, cycle after cycle until the starting flux stops moving. Ungapped (solid) the release ends at H = 0 on the descending branch, 90.8 mT: each pulse can add only 209.2 mT. With a 0.1 mm gap (dashed) the current is zero where le·H + lg·B/μ₀ = 0 — the shear line (dotted) — at H = −29.0 A/m and 22.0 mT, under the bound μ₀·Hc·le/lg = 30.2 mT; each pulse can add 278.0 mT.

The flux the reset leaves behind

A transformer driven one way only — a forward converter, a single-ended pulse transformer — is reset each cycle by letting its magnetising current fall to zero, and zero current is not zero flux. Marched on the hysteretic core, a power ferrite with 90.6 mT of remanence driven to 0.3 T starts every pulse but the first at 90.8 mT, and keeps 34.9% of the swing a symmetric drive would get, where half is the most a one-way drive could; a square-loop core starts at 212 mT and keeps 14.7%. A gap shears the loop: the current is zero where H = −lg·B/(μ₀·le), so the start is bounded by μ₀·Hc·le/lg and falls onto the bound as the gap grows — 22.0 mT at 0.1 mm, recovering 69 mT of swing for 239 mA more magnetising current. The first pulse from a demagnetised core is the only one that starts at zero, and it is the one a bench test sees.

A 100 µs pulse through the transformer whose band runs 400 Hz to 81.3 kHz: it rises in 4.03 µs, droops 21.6% along its top, and swings 21.6% below zero after it. computed by solving, not by drawing, twice. A 1 V, 100 µs pulse into the 1:1 transformer of the band essays — 10 mH windings, coupling 0.99, 50 Ω each side — from residues (solid) and from a trapezoidal march of the netlist (dots, within 0.34% of the plateau). The upper edge, 81.3 kHz, is a rise of 4.03 µs from 10 to 90%; the lower edge, 400 Hz, is a droop with time constant 1/(2πfₗ) = 398 µs, and the top ends at 0.7842 of the 0.4901 V plateau against exp(−T/τₗ) = 0.7778. When the pulse ends the output falls by the full plateau and goes negative by what the top lost, then recovers with the same time constant.

The band counted in rise times

A transformer's band is two frequencies and its pulse response is two times, and they are the same two facts. Through the 1:1, k = 0.99 transformer whose band runs 400 Hz to 81.3 kHz, a 100 µs pulse rises in 4.03 µs — 0.35 over the upper band edge — and droops 21.6% along its top with a time constant of one over 2π times the lower edge, 398 µs; solved by residues and by a march of the netlist, they agree to a third of a per cent. Coupling buys rise time and nothing else: from 30.8 µs at k = 0.9 to 422 ns at 0.999, while the droop's time constant moves from 414 to 396 µs. The longest pulse that droops no more than 10%, over the rise, is 0.048 times the ratio of the upper band edge to the lower — the band ratio counted in rise times, 10.4 at k = 0.99 and 98.8 at 0.999. And the droop is not lost: a transformer has no gain at direct current, so the output swings below zero afterwards by exactly what the top lost, and the two areas match to 0.08%.

$A shorted reading at k = 0.99: within 1% of the leakage from 279 Hz to 112 kHz, too high below through the winding's resistance and above through the leakage's resonance with 100 pF, at 1.13 MHz. computed by solving, not by drawing, in closed form, and by a netlist with a coupling element at three frequencies. The reading Im(Z)/ω at the driven terminals of a 10 mH and 40 mH pair, with the other winding shorted through its own 1 Ω, 0.5 Ω in the driven winding and 100 pF across it, against frequency, as a fractional distance from the leakage L₁(1 − k²) = 199.00 µH. Below the band the short does not cancel the shared flux. Above it the leakage and the capacitance resonate, at 1.13 MHz, and the reading rises to meet them. Band: 279 Hz to 112 kHz, a ratio of 402.1.$

The window that moves

A shorted winding reads its own leakage only above the frequency at which the short really cancels the shared flux, and only below the leakage's resonance with whatever capacitance is across it. A tighter coupling raises the first edge as one over the root of 1 − k², and it was expected to pull the second down and close the window. It raises the second as well, by the same factor. So the band is 82 Hz to 36 kHz at k = 0.9, 279 Hz to 112 kHz at 0.99 and 2.81 kHz to 1.12 MHz at 0.9999, about four hundred times wide throughout. Its width is 0.01·L₂/(R₂k√(L₁C)), with the leakage nowhere in it, so what closes the window is the winding and not the coupling. Reading the real part as well is exact on paper and limited by phase.

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