Concept

Core — where it appears

The magnetic path a winding is wound on, described by an effective area, an effective path length and a material's permeability and saturation flux. Those four numbers fix the reluctance, the inductance a given number of turns gives, and the volt-seconds the winding may carry before the material stops being linear.

Named by 8 essays across 2 fields — each of them below, with the objects they name alongside it.

One part, three saturation currents: 1.90 A, 2.40 A, 2.69 A. computed by solving, not by drawing. B(H) is μ₀H plus a saturating magnetisation, written as a flux linkage, and the inductance drawn here is dλ/di — the slope of that flux, which is what a small signal on a direct current actually meets. It is 18.92 µH at no current, 16.73 µH at two amps and 10.43 µH at three, and it never reaches zero: the vacuum is still there, so the part falls to its air-core 0.05 µH and stays. The three marks are the ten, twenty and thirty per cent drops different manufacturers print as the saturation current — 1.896, 2.395, 2.694 amps, a spread of 42 per cent on one part.

The inductance the current decides

The rung below bounded the flux and the boundary is exact: the volt-seconds decide the flux swing whatever the material does, and a cycle whose current ripple runs from 519 mA to 75 A has the same flux excursion to better than two per cent. What saturation breaks is the relationship between that flux and the current — so a ripple the design expression puts at 514 mA is 1,022 mA at 2.56 A of load, the peak reaches 3.57 A where the part is at a fifth of its nameplate inductance, and the same part has three saturation currents depending on which per cent it was quoted at.

magnetics · Saturation
A major hysteresis loop at 9.0 A/m of coercivity, and the anhysteretic curve it closes onto. computed by solving, not by drawing. The B–H loop of a core driven sinusoidally to ±400 A/m, marched through a superposition of twenty-four play operators and drawn over the single-valued magnetisation curve with no hysteresis in it. The loop encloses 12.481 joules per cubic metre per cycle, which is the core loss and which no single-valued model can produce, because a curve has no area. The coercivity is 8.96 amperes per metre and the remanence 22.3 millitesla; both are read off the marched descending branch rather than handed in. The slider takes the threshold spread down to zero, where the two branches become one, the area falls to 9.8e-15 J/m³, and the object is exactly the core the field already had.

The area a curve cannot have

Every magnetic model in this collection is a single-valued B(H), and a single-valued B(H) cannot dissipate: ∮H dB around a curve is zero, so the transformers and inductors here have all run cold. Giving the material a second branch costs one object — a play operator, which lags the field by a threshold and is otherwise nothing — and a superposition of twenty-four of them produces a loop with 12.481 joules per cubic metre in it, a coercivity of 8.958 amperes per metre and a remanence of 22.3 millitesla, none of which was handed in. At zero threshold the whole thing collapses onto the curve the field already had, to fifteen figures.

magnetics · Magnetic loss
What one temperature costs the loop gain of a part that has a gradient. computed by solving, not by drawing. The thermal loop gain of a 30 mm core, solved as a body with its own internal temperature profile and again as a single lump at that profile's mean, against the Biot number. Both are negative, so the core is a stabilising feedback either way — but the body's loop is the more negative of the two at every point, by 3.0 per cent at a Biot number of 0.108 and 38 per cent at 10.8. A lumped calculation therefore understates how stable a wound part is, and the amount it understates by is not a property of the material but of how well the surface is cooled relative to how well the inside conducts. Below a Biot number of about a tenth it is worth under two per cent and the lump is the right model; at the cooled end the part has 7 kelvin inside it and half the feedback is invisible to a single temperature.

The loop gain one temperature understates

Every thermal loop gain this collection has computed was computed at a single temperature, because a lumped fixed point has only one — and the essay that measured the gradient inside a core recorded, without measuring it, that this makes each of those numbers a lower bound. It is a lower bound by three per cent where a ferrite usually sits and by thirty-eight per cent at the well-cooled end, always in the direction that makes the part safer than the calculation said. The obvious candidate for what decides it is refused: three geometries at one Biot number are 3.3 times apart.

power · Thermal feedback
The winding current a hysteretic core asks for, and the current the same circuit's single-valued core asks for. computed by solving, not by drawing. One netlist — a 22.6 volt peak sinusoid at 5.00 kHz through 4 ohms into a sixty-turn winding — marched twice, once with the core as a superposition of play operators and once with the single-valued saturating curve every earlier figure in this field used. The two currents differ in shape and not only in size: the hysteretic one leads the flux by an angle that is not ninety degrees, which is the whole of the core loss, and its peak is 59.45 milliamperes against 50.12. The energy the source delivers over a complete cycle is 17.19 microjoules for the loop and 2.5e-5 for the curve, which is zero to the resolution of the march. The slider takes the flux the drive demands from a twentieth of the material's saturation to most of it.

The core the solver has to remember

A saturating inductor's state is one number, because the current is a function of the flux linkage. A hysteretic core's is not: half an amp is one flux on the way up and a different flux on the way down, and there is no function of the current that returns the flux. So the march's state vector gains twenty-four more numbers, one per play operator, and the Newton loop is forbidden to touch them. The circuit and the bench then agree on the loss to three parts in ten million — one integral taken at two wires, the other inside the material.

magnetics · Magnetic loss
The heat a core makes against the heat its path removes, and the two temperatures where they are equal. computed by solving, not by drawing. The rising straight line is what the thermal path can carry away at a temperature — (T − 25)/45 watts, a line because a thermal resistance is a resistance. The curve is what the wound part actually dissipates at that temperature, marched from a hysteresis loop at a material whose saturation flux and permeability both move with temperature. They cross twice. The lower crossing at 88.8 degrees is the operating point and its loop gain is -0.192 — negative, so the core is a stabilising feedback and not a destabilising one. The upper crossing at 191.1 degrees is an ignition temperature: above it the part cannot get rid of what it makes. The slider moves the thermal resistance.

The loss that depends on what it causes

Every thermal figure in this collection has had the power handed in. A ferrite's has no business being: its saturation flux falls with temperature, its permeability rises, and both move the loss. Closing that loop makes the temperature a fixed point rather than a product — and the fixed point has a stable root at 89 degrees whose loop gain is negative, an ignition root at 191 whose loop gain is 120, and a thermal resistance of 183 kelvin per watt at which the two touch and neither exists.

magnetics · Thermal feedback
Four threshold densities, all matched to the same measured coercivity. computed by solving, not by drawing. Every hysteresis figure below this one used a uniform density of play-operator thresholds, and the reason given was that a uniform density makes the small-signal loss law come out cubic — Rayleigh's law, which is what soft ferrites do. That is a real constraint and it is a weak one. These four are all bisected to a measured coercivity of 9 amperes per metre on a deeply driven loop, and they need threshold spreads from 30.1 to 76.0 amperes per metre to get there. The slider moves the coercivity they are all matched to.

The distribution the bench cannot see

Six rungs of this ladder assumed a uniform density of operator thresholds, and the reason given was that a uniform density makes the small-signal law come out cubic. That reason is weaker than it looks: every density finite at the origin does the same. Matched on a measured coercivity, four distributions whose spreads differ by 2.5 times give the same remanence to 0.6 per cent, the same loop area to 1.0, and the same branch-slope ratio to 0.54 — and small-signal exponents from 2.81 to 3.81. The major loop cannot see the shape and the small signal cannot see anything else.

magnetics · Magnetic loss
The Q of a 10 mH coil with 1.2 Ω of winding and 8 pF across it, with cores whose own Q is 1000, 300, 100 and 50. computed by solving, not by drawing: the core's loss a resistance ωL·Qc across the inductance, constant loss tangent, the coil solved at each frequency. Without a core loss the Q peaks at 11340 at 325 kHz, the self-resonance over √3. With the cores: 825.6 at 136 kHz for Qc = 1000, 274.9 at 94.0 kHz for Qc = 300, 95.9 at 66.2 kHz for Qc = 100, 48.7 at 52.8 kHz for Qc = 50. The peak falls to just under the core's own Q for a poor core and further under it for a good one, and moves down from the self-resonance over √3.

The Q a core allows

A coil's Q, limited by its winding and its own capacitance, peaks at the self-resonance over √3. Put a core with a loss of its own across the inductance and the peak falls and moves: with a core whose own Q is 100, the 10 mH coil that peaked at 11,340 near 325 kHz peaks at 95.9 near 66 kHz. The peak sits where x³ = a/2 — x the frequency over the self-resonance, a the core's Q over the winding's — and reaches the core's Q less three times the two-thirds power of a/2 of it. At that peak the core carries 97 per cent of the loss, so a better winding hardly moves it. A core whose loss is a fixed resistance instead puts the peak at the geometric mean of two corners, as high as half the square root of the core's resistance over the winding's; a loss tangent that rises with frequency drags the peak down to the material's corner.

magnetics · Real inductor
A power ferrite driven one way to 0.3 T: ungapped, every pulse starts at 90.8 mT; with a 0.1 mm gap, at 22.0 mT. computed by solving, not by drawing, marched on the hysteretic core. A ferrite with 90.6 mT of remanence and a coercive field of 38 A/m, 100 turns on 100 mm² and 60 mm of path, its flux raised to 0.3 T by a pulse and then released by letting the winding current fall to zero, cycle after cycle until the starting flux stops moving. Ungapped (solid) the release ends at H = 0 on the descending branch, 90.8 mT: each pulse can add only 209.2 mT. With a 0.1 mm gap (dashed) the current is zero where le·H + lg·B/μ₀ = 0 — the shear line (dotted) — at H = −29.0 A/m and 22.0 mT, under the bound μ₀·Hc·le/lg = 30.2 mT; each pulse can add 278.0 mT.

The flux the reset leaves behind

A transformer driven one way only — a forward converter, a single-ended pulse transformer — is reset each cycle by letting its magnetising current fall to zero, and zero current is not zero flux. Marched on the hysteretic core, a power ferrite with 90.6 mT of remanence driven to 0.3 T starts every pulse but the first at 90.8 mT, and keeps 34.9% of the swing a symmetric drive would get, where half is the most a one-way drive could; a square-loop core starts at 212 mT and keeps 14.7%. A gap shears the loop: the current is zero where H = −lg·B/(μ₀·le), so the start is bounded by μ₀·Hc·le/lg and falls onto the bound as the gap grows — 22.0 mT at 0.1 mm, recovering 69 mT of swing for 239 mA more magnetising current. The first pulse from a demagnetised core is the only one that starts at zero, and it is the one a bench test sees.

magnetics · Saturation

Named alongside it

The objects these essays reach for when they reach for this one.

B h loopMagnetic lossSaturationDesign tradeoffMarchingPlay operatorAir gapCoercivityIncremental inductanceLoop gainModel rangeRemanence

All concepts