Circuit Response
every model has an edge, and the figure carries it
Concept

Air gap — where it appears

A deliberate break in a magnetic core's path, whose reluctance is enormous compared with the material's and which therefore dominates the total. It lowers the inductance, holds almost all of the stored energy, makes the approach to saturation gradual rather than abrupt, and takes nothing at all out of the core's hysteresis loss.

Named by 6 essays across one field — each of them below, with the objects they name alongside it.

A gapped core: where the inductance goes, and where the energy is. computed by solving, not by drawing. Reluctance in series — the gap's lg/µ₀Ae and the core's le/µ₀µᵣAe — with the inductance N²/ℛ and the share of the stored energy in each proportional to its share of the reluctance. At two hundred microns on a µᵣ = 2000 core the inductance has fallen from 41.89 mH to 5.366, and 87.2% of the energy is in the gap — which is air. The share is lg/(lg + le/µᵣ), so it contains neither the turns nor the area and what decides it is µᵣ·lg against the path length; the slider shows the same gap holding 40% at µᵣ = 200 and 98% at 15,000. That is the reason a gap is a design parameter: it is the part of the magnetic circuit whose properties do not drift, do not saturate and do not depend on temperature.

The energy is in the gap

A ferrite core is chosen for its permeability and then deliberately cut, and the cut is not a compromise. Reluctance adds in series, so a two-hundred-micron gap in a µᵣ = 2000 core holds 87.0% of the stored energy while the ferrite holds thirteen — and the share is lg/(lg + le/µᵣ), a ratio of two lengths, containing neither the turns nor the area. The material chosen for its permeability holds almost none of what the component stores.

magnetics · Magnetic path A major hysteresis loop at 9.0 A/m of coercivity, and the anhysteretic curve it closes onto. computed by solving, not by drawing. The B–H loop of a core driven sinusoidally to ±400 A/m, marched through a superposition of twenty-four play operators and drawn over the single-valued curve the two rungs below this one measured. The loop encloses 12.481 joules per cubic metre per cycle, which is the core loss and which no single-valued model can produce, because a curve has no area. The coercivity is 8.96 amperes per metre and the remanence 22.3 millitesla; both are read off the marched descending branch rather than handed in. The slider takes the threshold spread down to zero, where the two branches become one, the area falls to 9.8e-15 J/m³, and the object is exactly the core the field already had.

The area a curve cannot have

Every magnetic model in this collection is a single-valued B(H), and a single-valued B(H) cannot dissipate: ∮H dB around a curve is zero, so the transformers and inductors here have all run cold. Giving the material a second branch costs one object — a play operator, which lags the field by a threshold and is otherwise nothing — and a superposition of twenty-four of them produces a loop with 12.481 joules per cubic metre in it, a coercivity of 8.958 amperes per metre and a remanence of 22.3 millitesla, none of which was handed in. At zero threshold the whole thing collapses onto the curve the field already had, to fifteen figures.

magnetics · Magnetic loss The winding current a hysteretic core asks for, and the current the same circuit's single-valued core asks for. computed by solving, not by drawing. One netlist — a 22.6 volt peak sinusoid at 5.00 kHz through 4 ohms into a sixty-turn winding — marched twice, once with the core as a superposition of play operators and once with the single-valued saturating curve every earlier figure in this field used. The two currents differ in shape and not only in size: the hysteretic one leads the flux by an angle that is not ninety degrees, which is the whole of the core loss, and its peak is 59.45 milliamperes against 50.12. The energy the source delivers over a complete cycle is 17.19 microjoules for the loop and 2.5e-5 for the curve, which is zero to the resolution of the march. The slider takes the flux the drive demands from a twentieth of the material's saturation to most of it.

The core the solver has to remember

A saturating inductor's state is one number, because the current is a function of the flux linkage. A hysteretic core's is not: half an amp is one flux on the way up and a different flux on the way down, and there is no function of the current that returns the flux. So the march's state vector gains twenty-four more numbers, one per play operator, and the Newton loop is forbidden to touch them. The circuit and the bench then agree on the loss to three parts in ten million — one integral taken at two wires, the other inside the material.

magnetics · Magnetic loss The fringing field, and the turns standing in it. computed by solving, not by drawing. The slot on the left is the gap, cut through the centre leg to the core's own symmetry plane where the potential is zero. Flux crossing it does not stay in the slot: it bulges into the window and crosses the copper at right angles to the layers, which is the one direction Dowell's expression and every ladder in this collection assumes has no field in it. The turns are shaded by their own loss. The worst is turn 4, level with the gap, at 32.5 times its direct-current dissipation; the best is 1.39 times. Same wire, same current, same winding, and a spread of 23.4 between them.

The turns nearest the gap

A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.

magnetics · Winding field How much larger a gap is than its own length says. computed by solving, not by drawing. A magnetic circuit prices a gap as g/(µ₀A) and everybody knows that is low, because the flux bulges out of the sides. The usual repair is to add one gap length to each dimension of the gap's area, which is the dashed line. The measurement is the solid one: at a 0.3 mm gap in a 6 mm leg the true correction is 1.100 and the rule offers 1.050, so the rule supplies 50 per cent of a correction worth 10 per cent of the inductance; at 1.7 mm it supplies 85 per cent. The rule is not wrong so much as it is a rule whose accuracy depends on the thing it is correcting.

The gap that is bigger than it is

A magnetic circuit prices a gap as g/µ₀A and everybody knows that is low, because the flux bulges out of the sides. The usual repair — add one gap length to each dimension of the gap's area — supplies half the correction at a 0.3 mm gap and 85 per cent at 1.7 mm, on a correction worth 10 per cent of the inductance at the first and 33 at the second. It is not a rule that is right or wrong; it is a rule whose accuracy is a function of the very thing it is correcting.

magnetics · Magnetic path 3 gaps of 0.40 mm, where one of 1.20 would do. computed by solving, not by drawing. The same total gap, the same turns, the same core, and very nearly the same inductance — cut into 3 instead of one. Each gap now drops one part in 3 of the magnetomotive force, so the field it throws into the window is that much weaker; and because the field's own energy goes as its square, the loss it causes falls faster than the field does. The winding dissipates 3.00 times its direct-current loss here against 6.52 with a single gap, and its worst turn 3.7 against 13.3.

The gap that is three gaps

Reluctances in series add, so one gap of 1.2 millimetres and three of 0.4 are the same magnetic circuit: the same inductance, the same saturation current, the same energy in the air. They are not the same field. Solved in two dimensions, the winding beside the single gap dissipates 6.52 times its direct-current loss and its worst turn 13.3; beside three gaps those are 3.00 and 3.7. And there is a best number of gaps rather than a monotone gain — past three, spreading them along the leg brings each one close to a different part of the winding.

magnetics · Magnetic path

Named alongside it

The objects these essays reach for when they reach for this one.

Energy-storageMagnetic pathField solutionFringing fieldReluctanceB h loopCoreDesign tradeoffHot spotMagnetic lossMarchingModel range

All concepts