Concept

Saturation — where it appears

The condition of a magnetic core whose flux density can rise no further, so that its inductance collapses and its winding current is limited only by resistance. The limit is an integral of voltage against time rather than a frequency, which is why a winding rated at one frequency fails at a lower one.

Named by 16 essays across 5 fields — each of them below, with the objects they name alongside it.

The voltage a winding may carry, which is a volt-second limit read at a frequency. computed by solving, not by drawing. The dots are bisections on a marched flux — the voltage integrated sample by sample until the peak excursion reaches 0.35 T — and the line is N·Ae·Bsat·2πf. They agree to 0.001% over three decades, and the fitted slope is 1.000000: exactly proportional, because flux is the integral of voltage and nothing else. The quantity that belongs to the core is the 3.500 mWb-turn, which has no frequency in it. A transformer "rated for 50 Hz" is a transformer whose volt-second product was divided by 2π × 50 once.

A boundary in volt-seconds

A core saturates on the integral of the voltage applied to it, not on the current through it and not at a frequency. The quantity that belongs to the core is N·Ae·Bsat — 3.500 mWb-turn here — and it has no frequency in it at all. Everything a data sheet says about a transformer's frequency rating is that one number divided by 2πf once: measured on a marched flux, the voltage a winding may carry is proportional to frequency to a fitted exponent of 1.000000.

magnetics · Saturation
A 1% imbalance, and the 64 cycles it survives. computed by solving, not by drawing. The upper panel is the peak flux density, marched cycle by cycle, under a square drive whose positive half is 1% larger in area than its negative half. It does not settle. It walks, by the same area every cycle, and reaches 0.35 T after 64 cycles — 1280 ms at 50 Hz — against a closed form of 63.7. The lower panel is the count against the imbalance, and it rises without bound and never becomes infinite. Halving the drive gives 128 cycles, which is exactly twice: reducing the amplitude buys time and not safety, and there is no amplitude at which this design is inside a limit.

The flux that walks

The previous essay's saturation limit is an amplitude, and an amplitude can be respected. This one cannot. A drive whose two half-cycles differ in volt-seconds by one per cent adds the same small area to the flux every cycle, so it reaches saturation after 64 cycles — and halving the drive gives 128, and a tenth of it gives 637. Reducing the amplitude buys time in exact proportion and removes nothing. There is no amplitude at which the design is inside a limit.

magnetics · Saturation
Two of the three are one mechanism at 19.0°; the third arrives at ninety. computed by solving, not by drawing. The cosine between each pair of error waveforms at 30.0 kHz, against how much output the ideal model is asked for. Bandwidth and slewing sit at 0.9454 — 19.0 degrees — and close only slowly, reaching 0.8813 at 16 V. Clipping does not exist below 12.00 V, where its error is 4.0e-9 per cent of the signal and its direction is the direction of rounding; above it the mechanism is real — 18.1 per cent at the top of the sweep — and its cosine against both of the others stays under 0.0025. The bandwidth error is 0.615 per cent at every amplitude here, unchanged to 5.3e-15, because a linear stage's fractional error has no amplitude in it.

Where the mechanisms are one mechanism

An amplifier is said to run out of three separate things — bandwidth, slew rate and rails — and errors from separate mechanisms add in quadrature while errors from one mechanism add as magnitudes. Measured as waveforms rather than as numbers, two of the three sit 18.4349 degrees apart, which is exactly the angle between a sinusoid and its own cube, and the third sits at ninety: its cosine against both of the others stays under 0.0025 wherever it exists. So the arithmetic is neither of the two anybody reaches for, and a budget built the right way is within 2.9 per cent where quadrature is 17 per cent low and a straight sum 37 per cent high.

limits · Small-signal
Twenty nanoseconds of skew is 0.28% of duty, not 0.40. computed by solving, not by drawing. The duty cycle of a relaxation oscillator whose comparator takes longer to go one way than the other, marched, against the expression that lengthens each half cycle by its own delay. The two part company immediately and by a constant factor of about 1.42: during a delay the capacitor keeps charging past the threshold it already crossed, so the next half cycle starts further out and takes longer, and the two halves partly cancel. At 200 ns of skew on a 2585 ns period the duty is 52.805 per cent where the expression says 54.004. The open circles are the same quantity in closed form — the overshoot is V(1 − (1 − β)e^(−d/τ)) and the next half starts from it — which the march reproduces to parts in ten thousand.

The delay that is two delays

Modelling one comparator delay applied to both transitions makes the two half cycles equal by construction, and the fix is a change of one line. Made, the duty cycle moves by 0.28 per cent for twenty nanoseconds of skew rather than the 0.40 the obvious expression gives, more hysteresis improves the duty cycle and worsens the volt-seconds at the same time, and ten nanoseconds of skew saturates a hundred-turn core in 231 cycles.

applied · Hysteresis
One part, three saturation currents: 1.90 A, 2.40 A, 2.69 A. computed by solving, not by drawing. B(H) is μ₀H plus a saturating magnetisation, written as a flux linkage, and the inductance drawn here is dλ/di — the slope of that flux, which is what a small signal on a direct current actually meets. It is 18.92 µH at no current, 16.73 µH at two amps and 10.43 µH at three, and it never reaches zero: the vacuum is still there, so the part falls to its air-core 0.05 µH and stays. The three marks are the ten, twenty and thirty per cent drops different manufacturers print as the saturation current — 1.896, 2.395, 2.694 amps, a spread of 42 per cent on one part.

The inductance the current decides

The rung below bounded the flux and the boundary is exact: the volt-seconds decide the flux swing whatever the material does, and a cycle whose current ripple runs from 519 mA to 75 A has the same flux excursion to better than two per cent. What saturation breaks is the relationship between that flux and the current — so a ripple the design expression puts at 514 mA is 1,022 mA at 2.56 A of load, the peak reaches 3.57 A where the part is at a fifth of its nameplate inductance, and the same part has three saturation currents depending on which per cent it was quoted at.

magnetics · Saturation
The winding current a hysteretic core asks for, and the current the same circuit's single-valued core asks for. computed by solving, not by drawing. One netlist — a 22.6 volt peak sinusoid at 5.00 kHz through 4 ohms into a sixty-turn winding — marched twice, once with the core as a superposition of play operators and once with the single-valued saturating curve every earlier figure in this field used. The two currents differ in shape and not only in size: the hysteretic one leads the flux by an angle that is not ninety degrees, which is the whole of the core loss, and its peak is 59.45 milliamperes against 50.12. The energy the source delivers over a complete cycle is 17.19 microjoules for the loop and 2.5e-5 for the curve, which is zero to the resolution of the march. The slider takes the flux the drive demands from a twentieth of the material's saturation to most of it.

The core the solver has to remember

A saturating inductor's state is one number, because the current is a function of the flux linkage. A hysteretic core's is not: half an amp is one flux on the way up and a different flux on the way down, and there is no function of the current that returns the flux. So the march's state vector gains twenty-four more numbers, one per play operator, and the Newton loop is forbidden to touch them. The circuit and the bench then agree on the loss to three parts in ten million — one integral taken at two wires, the other inside the material.

magnetics · Magnetic loss
The heat a core makes against the heat its path removes, and the two temperatures where they are equal. computed by solving, not by drawing. The rising straight line is what the thermal path can carry away at a temperature — (T − 25)/45 watts, a line because a thermal resistance is a resistance. The curve is what the wound part actually dissipates at that temperature, marched from a hysteresis loop at a material whose saturation flux and permeability both move with temperature. They cross twice. The lower crossing at 88.8 degrees is the operating point and its loop gain is -0.192 — negative, so the core is a stabilising feedback and not a destabilising one. The upper crossing at 191.1 degrees is an ignition temperature: above it the part cannot get rid of what it makes. The slider moves the thermal resistance.

The loss that depends on what it causes

Every thermal figure in this collection has had the power handed in. A ferrite's has no business being: its saturation flux falls with temperature, its permeability rises, and both move the loss. Closing that loop makes the temperature a fixed point rather than a product — and the fixed point has a stable root at 89 degrees whose loop gain is negative, an ignition root at 191 whose loop gain is 120, and a thermal resistance of 183 kelvin per watt at which the two touch and neither exists.

magnetics · Thermal feedback
One output in saturation takes 6.5% off another that is at five volts. computed by solving, not by drawing. A three-transistor mirror: a reference, an output taken down into saturation, and a third output held at five volts throughout. The upper curve is the saturating output's own loss and the lower one is the sibling's. At 50 mV the saturating output is 27.3 per cent down and the sibling, which is nowhere near saturation, is 6.54 per cent down. The reference current moves by -0.0188 per cent, which is nothing: a base current is a hundred and fiftieth of a collector current and the reference is set by a resistor from the supply. What does move is the base-emitter voltage every output shares — by -1.75 millivolts — and every output is an exponential of it.

The refusal, and what it was protecting

A current mirror's model has declined to answer below two hundred millivolts of collector-emitter voltage since it was written, because it has no base-collector junction and would return a forward-active current for a saturated transistor. Put the junction in and the refusal turns out to have been placed where the model it protects is still right to seven parts in ten thousand — and the mirror's real failure is somewhere else entirely: a saturated output takes six and a half per cent off an output that is sitting at five volts.

semiconductors · Current mirror
Held one drop and 300 mV up, the cascode's floor falls from 0.832 V to 0.403 V. computed by solving, not by drawing. The output current of two cascode mirrors against their output voltage near the bottom of the supply, each divided by its own value at 5 V, on a model whose transistors saturate. The stacked mirror holds its upper device's base two drops up and stays within one per cent down to 0.832 V; the wide-swing mirror holds it one drop and 300 mV up, which leaves the lower device 0.302 V of collector-emitter voltage, and stays within one per cent down to 0.403 V. Its output resistance at 5 V is 13.2 MΩ against 7.39 MΩ, and its copy ratio 0.9758 against 0.9747.

The drop the lower device did not need

A cascode mirror's floor is a whole base-emitter drop plus the upper device's own minimum, because the stack that biases the upper base holds it two drops above ground. The lower device needs only a few hundred millivolts. Hold the upper base one drop and 300 mV up instead, and on a model whose transistors saturate the one-per-cent floor falls from 0.832 V to 0.403 V. The output resistance does not fall with it: it rises from 7.39 to 13.2 MΩ, because the upper device's base current no longer comes out of the reference. The cost has moved into the margin itself. Below about 150 mV the lower device saturates, and at 50 mV the resistance is 0.51 MΩ and the copy ratio 0.7665.

semiconductors · Cascode
The temperature a part cannot come back from, and how long it takes to leave. computed by solving, not by drawing. The same fixed-point equation as the rung below, marched in time with a thermal capacitance rather than solved for its steady states: C dT/dt = P(T) − (T − T_a)/R_th, stepped adaptively on the temperature change because dT/dt goes through zero at each fixed point. Every trajectory starting below 191.1 °C returns to 88.8, however far above the operating point it began; every one starting above it leaves the material's range entirely, the closest in 0.2 minutes. The two nearest starts are 3.0 kelvin apart. The ignition temperature is a boundary in the STARTING CONDITION, and no steady-state analysis contains one.

The boundary that is a starting point

A wound part with a stable operating point at 88.8 degrees and an ignition temperature at 191.1 will never reach the second, because nothing takes it there. Marched in time rather than solved for its steady states, the same equation says what does: a trajectory starting at 189.6 degrees settles back and one starting at 192.6 leaves the material's range in twelve seconds — two starts three kelvin apart. And an overload of four times the normal loss is survivable for ever, while seven times is survivable for seventeen minutes.

magnetics · Thermal feedback
With Rₜₕ = 10 kΩ, a tenfold range of β moves the collector current by 17.3%. computed by solving, not by drawing. The collector current of a transistor biased from a 2 V Thévenin source through 1, 10 and 100 kΩ, with 4.7 kΩ in the collector, 1 kΩ in the emitter and a 12 V supply, against its current gain from 30 to 1000, each point a Newton solve of the netlist with both junctions in the device. Dotted: one resistor from the supply to the base, 876 kΩ, sized for the same current at β = 100; it is proportional to β until it saturates. With Rₜₕ = 10 kΩ the current moves by 17.3 per cent from β = 50 to 500.

The bias the gain does not set

A transistor's current gain varies tenfold across the parts one type number covers, and a bias network is judged by how little of that reaches the collector current. One resistor from the supply to the base passes all of it — 0.61 mA at β = 50, 1.16 at 100, and saturation from 200. The four-resistor network passes 98.5 per cent of a tenfold change with a 100 kΩ divider, 17.3 with 10 kΩ and 3.4 with 1 kΩ, and never less than the 1.78 per cent the ratio β/(β + 1) keeps however stiff the divider. Each tenfold cut in that spread costs a tenfold rise in the divider's standing current, so the design is a point on a hyperbola rather than a rule.

semiconductors · Operating point
Three bias points below a coupling of 56.6 kΩ, one above — and the middle one is where Newton from nought lands. computed by solving, not by drawing. Two transistors, each with 1 kΩ to a 5 V supply and each biased from the other's collector through a coupling resistor into a 10 kΩ base resistor, solved by Newton on the netlist from six starting guesses and de-duplicated. Below a coupling of 56.6 kΩ there are three operating points: two latched, with one collector at 0.061 V and the other at 4.615 V at 10 kΩ, and a symmetric one at 1.702 V whose Jacobian determinant is negative, so the circuit cannot rest there. Above it the three merge into one symmetric point, and the circuit is an amplifier rather than a memory.

The circuit with three bias points

Two transistors, each biased from the other's collector, have three operating points: one collector at 0.061 V and the other at 4.615, the same the other way round, and both at 1.702. All three solve the circuit to a part in 10⁹, and Newton started from nought — where a simulator starts — finds the symmetric one, which is the one the circuit can never sit at: its Jacobian determinant is negative, so any positive capacitance at the nodes makes it run. Weaken the coupling past 56.6 kΩ and the three merge into one, the loop gain around the symmetric point having fallen through one. Which answer a solver returns depends on where it begins, and from 1,681 starting guesses at 10 kΩ, 437 return the one that is not a state.

semiconductors · Operating point
The same imbalance at five winding resistances, and the fixed point three of them reach. computed by solving, not by drawing. The peak flux density in each cycle, against the cycle, under a square drive whose positive half carries 1 per cent more volt-seconds than its negative one, for winding resistances of 0, 0.05, 0.15, 0.4, 1.5 ohms. With none the flux walks to 0.35 T in 15 cycles, which is the walk an earlier measurement of this drive found. With 1.5 Ω it settles at an offset of 5.67 millitesla and stays there, because the offset draws a direct magnetising current and that current's drop across the winding opposes the imbalance. The resistance at which the two outcomes change places is 0.1014 ohms, bisected on whether saturation is reached at all. Every curve carries the identical drive; the resistance is the only difference between them.

The walk that stops

A drive whose two half-cycles differ in volt-seconds walks the flux to saturation in a count of cycles, and the essay that measured it concluded that no amplitude puts the design inside a limit. That model has a stiff source and a winding of no resistance. With resistance in the loop the walk has a fixed point, held by an identity the material is not in — the mean magnetising current is the drive's direct component divided by the resistance, to seven parts in 10¹³ — and the boundary becomes a resistance rather than a time: 0.1014 ohms bisected, at a one per cent imbalance and half the volt-second limit.

magnetics · Saturation
A 230 V transformer's primary switched on at 0° of the mains, secondary open. computed by solving, not by drawing, marched with the core's saturating flux law and checked at the voltage zero against the netlist march. Settled, the primary draws a magnetising current of 111 mA peak. Switched on at 0° it draws 87.6 A in the first three cycles — 791 times the settled peak. At the voltage zero the first peak is 87.6 A, 791 times; at the voltage peak there is no inrush at all.

The instant a transformer is worst at

A capacitor-input rectifier draws its worst inrush when it is switched on at the peak of the mains. A transformer's own magnetising branch is the other way round: switched on at the voltage zero, a 230 V primary worked at 1.4 T draws 87.6 A in its first half-cycle, 791 times its settled magnetising current, and at the voltage peak it draws nothing extra at all. The core's flux has to start from zero, the voltage does not, and how close the working flux sits to half of saturation decides the size.

power · Inrush
The second harmonic in each cycle of a transformer's inrush, as a share of the fundamental. computed by solving, not by drawing, the harmonics taken per cycle of the marched current. The first cycle carries 79% second harmonic and the second 93%. The share falls below the 15% a differential relay is commonly set to restrain at only in cycle 30, when the peak is 205 mA against a first peak of 88 A — the harmonic outlasts the inrush it identifies.

The harmonic that names an inrush

A transformer's differential relay sees an inrush as current going in and nothing coming out, which is what an internal fault looks like, and it tells them apart by the second harmonic. Marched cycle by cycle, an inrush starts at 79% second harmonic and stays above the usual 15% restraint for thirty cycles — long after its current has fallen from 88 A to 205 mA, because the current unwinds in a few cycles and the flux offset under it takes seconds. A fault's offset is a smooth exponential and peaks at 14.6% only when X/R is as low as three.

power · Inrush
A power ferrite driven one way to 0.3 T: ungapped, every pulse starts at 90.8 mT; with a 0.1 mm gap, at 22.0 mT. computed by solving, not by drawing, marched on the hysteretic core. A ferrite with 90.6 mT of remanence and a coercive field of 38 A/m, 100 turns on 100 mm² and 60 mm of path, its flux raised to 0.3 T by a pulse and then released by letting the winding current fall to zero, cycle after cycle until the starting flux stops moving. Ungapped (solid) the release ends at H = 0 on the descending branch, 90.8 mT: each pulse can add only 209.2 mT. With a 0.1 mm gap (dashed) the current is zero where le·H + lg·B/μ₀ = 0 — the shear line (dotted) — at H = −29.0 A/m and 22.0 mT, under the bound μ₀·Hc·le/lg = 30.2 mT; each pulse can add 278.0 mT.

The flux the reset leaves behind

A transformer driven one way only — a forward converter, a single-ended pulse transformer — is reset each cycle by letting its magnetising current fall to zero, and zero current is not zero flux. Marched on the hysteretic core, a power ferrite with 90.6 mT of remanence driven to 0.3 T starts every pulse but the first at 90.8 mT, and keeps 34.9% of the swing a symmetric drive would get, where half is the most a one-way drive could; a square-loop core starts at 212 mT and keeps 14.7%. A gap shears the loop: the current is zero where H = −lg·B/(μ₀·le), so the start is bounded by μ₀·Hc·le/lg and falls onto the bound as the gap grows — 22.0 mT at 0.1 mm, recovering 69 mT of swing for 239 mA more magnetising current. The first pulse from a demagnetised core is the only one that starts at zero, and it is the one a bench test sees.

magnetics · Saturation

Named alongside it

The objects these essays reach for when they reach for this one.

Model rangeMarchingVolt-secondsFlux densityCoreDesign tradeoffFlux linkageMagnetising inductanceNewton raphsonFixed pointInrush currentMagnetic loss

All concepts