Concept

Hot spot — where it appears

The hottest point in a part, which is usually neither where the heat is measured nor where the average says it is. It is what an insulation class and a saturation flux density are both specified against, so a design compared against either from a mean temperature is passing on a technicality.

Named by 3 essays across 2 fields — each of them below, with the objects they name alongside it.

The temperature through a 20 mm core that makes its own heat. computed by solving, not by drawing. Conduction with volumetric generation, solved on forty-one cells with a surface film at each face and the loss density evaluated at each cell's own temperature — so the middle of the core makes less heat than its faces do, which a closed form for uniform generation cannot express. The peak is 115.05 °C and the surface 112.45: a gradient of 2.59 kelvin, which is 2.9 per cent of the 90.0 kelvin rise. That share is Bi/(Bi + 2) — 3.0 per cent at a Biot number of 0.063 — so it is decided by how well the surface is cooled and not by how much heat is made.

The degrees a thermocouple cannot see

Every thermal answer in this collection has been one temperature, and a core makes its heat in its volume and loses it from a surface, so it has two. Solved as a conduction problem, a twenty-millimetre core in still air is 2.59 kelvin hotter in the middle than on the outside — 2.9 per cent of a ninety-kelvin rise, which is why the lumped answer has been good enough. Cool the same core on a plate and the gradient does not shrink; it grows to 3.37 kelvin and becomes 78 per cent of what is left.

power · Thermal feedback
The fringing field, and the turns standing in it. computed by solving, not by drawing. The slot on the left is the gap, cut through the centre leg to the core's own symmetry plane where the potential is zero. Flux crossing it does not stay in the slot: it bulges into the window and crosses the copper at right angles to the layers, which is the one direction Dowell's expression and every ladder in this collection assumes has no field in it. The turns are shaded by their own loss. The worst is turn 4, level with the gap, at 32.5 times its direct-current dissipation; the best is 1.39 times. Same wire, same current, same winding, and a spread of 23.4 between them.

The turns nearest the gap

A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.

magnetics · Winding field
3 gaps of 0.40 mm, where one of 1.20 would do. computed by solving, not by drawing. The same total gap, the same turns, the same core, and very nearly the same inductance — cut into 3 instead of one. Each gap now drops one part in 3 of the magnetomotive force, so the field it throws into the window is that much weaker; and because the field's own energy goes as its square, the loss it causes falls faster than the field does. The winding dissipates 3.00 times its direct-current loss here against 6.52 with a single gap, and its worst turn 3.7 against 13.3.

The gap that is three gaps

Reluctances in series add, so one gap of 1.2 millimetres and three of 0.4 are the same magnetic circuit: the same inductance, the same saturation current, the same energy in the air. They are not the same field. Solved in two dimensions, the winding beside the single gap dissipates 6.52 times its direct-current loss and its worst turn 13.3; beside three gaps those are 3.00 and 3.7. And there is a best number of gaps rather than a monotone gain — past three, spreading them along the leg brings each one close to a different part of the winding.

magnetics · Magnetic path

Named alongside it

The objects these essays reach for when they reach for this one.

Design tradeoffAir gapField solutionFringing fieldMagnetic pathModel rangeProximity effectBiot numberEnergy-storageHeat conductionMagnetic lossMeasurement condition

All concepts