Concept

Proximity effect — where it appears

A circulating current driven in a conductor by its neighbours' field rather than by its own, adding to the useful current on one face and subtracting on the other. It grows with the layer count where the skin effect does not, which makes a winding's resistance a property of the stack rather than of the wire.

Named by 8 essays across 2 fields — each of them below, with the objects they name alongside it.

Where four of this site's models stop being true. In order: the ideal operational amplifier at 1.42 kHz, a 10 V output at full amplitude at 7.96 kHz, Kirchhoff's laws on 10.0 cm at 3.97 MHz, the ideal 100 nF capacitor at 4.69 MHz. The fifth boundary is an amplitude rather than a frequency and cannot share this axis: a small-signal model is 1% wrong above 7.3 mV, at every frequency there is.

The edges that are lengths

Almost every boundary in this collection is a frequency or an amplitude, and both of those are things a circuit designer chooses. A handful are lengths — the 0.60 millimetres a gap's field reaches into a window, the 200 microns between a track and its plane, the 10 centimetres at which Kirchhoff's laws are a degree out — and they behave differently in one way that matters: nobody chooses them at the schematic, they are set by whoever builds the thing, and they appear in no netlist at all.

limits · Model edges
Alternating-current resistance against foil thickness, 4 layers. computed by solving, not by drawing. The falling dashed curve is the direct-current resistance, which is what more copper buys. The solid curve is the alternating-current resistance at 100 kHz for a portion of 4 layers, and it turns over: past ξ = 0.663 skin depths, thicker foil has MORE resistance, not less. The minimum sits at 1.3368 times the direct-current resistance of the same foil, which is four thirds and is the same number for every layer count above one. The resistance per turn there is 2.016 against √m = 2.000, which is the law the layer count obeys.

The copper that makes it worse

The rung below measured one conductor pushing its own current to its rim, and there is nothing to optimise in it: thicker wire is always less resistance. Stack the conductors and the quantity changes character. Each layer sits in the field of the ones below it, the loss that field drives has no upper bound in the thickness, and the product turns over — so a portion of four layers has a best foil thickness, and above it more copper is more resistance. The best thickness is the fourth root of three over the square root of the layer count, in skin depths, and the penalty at it is four thirds for every layer count above one.

magnetics · Winding
The winding window solved in two dimensions, copper filling 100% of it. computed by solving, not by drawing. The grey frame is iron of infinite permeability, which in this formulation is a Neumann boundary — flux enters it at right angles and pays nothing. The thin curves are flux lines, which are contours of the vector potential, so equal spacing is equal flux. The copper is shaded by its own share of the loss. At 100 per cent fill the solved ratio is 16.280 against Dowell's 16.382, and the difference is entirely the flux that curls round the ends of the foils — which the one-dimensional model has no way to hold.

The assumption that is a geometry

Every alternating-resistance number this collection has computed for a winding rests on one sentence — the field is parallel to the layers everywhere — and the sentence has never been tested, because testing it needs a field. Solved as one, a portion of foils that fills its window returns Dowell's expression to 0.155 per cent; the same copper filling a quarter of it returns 9.00 against the expression's 16.38, and dissipates 0.528 watts a metre against 0.232. The ratio falls by 45 per cent and the loss more than doubles.

magnetics · Winding field
The fringing field, and the turns standing in it. computed by solving, not by drawing. The slot on the left is the gap, cut through the centre leg to the core's own symmetry plane where the potential is zero. Flux crossing it does not stay in the slot: it bulges into the window and crosses the copper at right angles to the layers, which is the one direction Dowell's expression and every ladder in this collection assumes has no field in it. The turns are shaded by their own loss. The worst is turn 4, level with the gap, at 32.5 times its direct-current dissipation; the best is 1.39 times. Same wire, same current, same winding, and a spread of 23.4 between them.

The turns nearest the gap

A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.

magnetics · Winding field
A porosity of 0.50, with the field the substitution smooths away. computed by solving, not by drawing. The flux lines between the conductors are the whole difference. The porosity substitution replaces this layer with a foil of the same direct-current resistance spread over the full breadth, in which the field is parallel to the layers by construction; here it is not, and it crowds between the turns. The solved ratio is 5.816 against the substitution's 6.212, 6.4 per cent apart. The copper is shaded by its own loss, which is what says the turns inside a layer are not alike either.

The wire that is not a foil

Almost no winding is made of foil, and the closed form for a winding's alternating-current resistance is about foils. The bridge between them is a substitution — squeeze the layer's conductors together, spread the result back across the breadth, divide the conductivity by the porosity — and it replaces a two-dimensional geometry with a one-dimensional one. Solved as a field it is exact where it must be, at a porosity of one, and 7.2 per cent high at a porosity of 0.40. It errs on the safe side, which is the half of the answer nobody could have assumed.

magnetics · Winding field
The one number the window does not move. computed by solving, not by drawing. Loss against foil thickness, at three window fills, with each curve's minimum located by a parabola through its three lowest points rather than read off the grid. The optimum sits at 0.654 skin depths at full fill, 0.708 at forty per cent, against the closed form's 0.663 — a drift of 8.3 per cent while the ratio the same winding carries moves by eighty. The alternating-current resistance at the optimum is 1.340, 1.351, 1.406, against four thirds. What did move is the loss it costs: 0.0555 watts a metre at full fill and 0.1383 at forty per cent, for the same current in the same number of layers.

The optimum that does not move

A foil winding has a best thickness — past it, more copper is more resistance — and at that thickness the alternating-current resistance is four thirds of the direct-current resistance, whatever the layer count. Both of those are one-dimensional results, and this ladder has spent three rungs finding that the one-dimensional picture is 82 per cent wrong about the resistance ratio. Solved as a field, the optimum drifts by 8.3 per cent between a full window and a quarter-full one, and four thirds becomes 1.34, 1.35, 1.41. The trade barely moves while everything it is made of moves a great deal.

magnetics · Winding
3 gaps of 0.40 mm, where one of 1.20 would do. computed by solving, not by drawing. The same total gap, the same turns, the same core, and very nearly the same inductance — cut into 3 instead of one. Each gap now drops one part in 3 of the magnetomotive force, so the field it throws into the window is that much weaker; and because the field's own energy goes as its square, the loss it causes falls faster than the field does. The winding dissipates 3.00 times its direct-current loss here against 6.52 with a single gap, and its worst turn 3.7 against 13.3.

The gap that is three gaps

Reluctances in series add, so one gap of 1.2 millimetres and three of 0.4 are the same magnetic circuit: the same inductance, the same saturation current, the same energy in the air. They are not the same field. Solved in two dimensions, the winding beside the single gap dissipates 6.52 times its direct-current loss and its worst turn 13.3; beside three gaps those are 3.00 and 3.7. And there is a best number of gaps rather than a monotone gain — past three, spreading them along the leg brings each one close to a different part of the winding.

magnetics · Magnetic path
The best foil thickness for 4 layers, for three currents with the same fundamental. computed by solving, not by drawing. The loss of a portion of 4 layers against foil thickness, with the loss weighted by the current in each harmonic rather than computed for one frequency. A sinusoid wants 0.6631 skin depths and lands at 1.3368 times the direct-current resistance — four thirds, the rung below's constant, reproduced. A triangular ripple wants 0.6432, which is the same answer to within 3.0 per cent, so a winding carrying one needs none of this. A square current of the same fundamental wants 0.3838 — thinner by a factor of 1.728 — and lands at 1.8313, which is not four thirds and is not any constant the geometry knows. Building to the sinusoid's answer costs 16.8 per cent more loss.

The optimum a spectrum moves

The best foil thickness for a winding is derived for one sinusoid and quoted as a property of the geometry: a minimum at four thirds of the direct-current resistance, whatever the layer count. Weight the loss by the current in each harmonic instead and a square current of the same fundamental wants foil 1.728 times thinner and lands at 1.83, and a narrow pulse wants it 3.68 times thinner. Four thirds is a property of the current. The constant that replaces it for an ideal square edge is exactly two, and a real winding sits between them at a place its edge rate decides.

magnetics · Winding

Named alongside it

The objects these essays reach for when they reach for this one.

Design tradeoffModel rangeWindingField solutionSkin effectVerificationFringing fieldAir gapClosed formHot spotMagnetic pathMeasurement condition

All concepts