Concept

Inrush current — where it appears

The current drawn in the first cycle after a supply is switched on, while its reservoir capacitor is still empty. It is many times the repetitive peak, the worst instant of switching is nobody's design choice, and a resistance that limits it does not reduce the energy at all.

Named by 6 essays across 2 fields — each of them below, with the objects they name alongside it.

The first conduction carries 26× the repetitive peak, and the factor of 7 is the user's. computed by solving, not by drawing. The largest diode current in the first conduction after switch-on, against the phase of the mains at the instant of switching, marched from an empty capacitor through the same netlist the ripple and the conduction angle are read from. The settled circuit's largest current is 1.230 A; the first one is 32.39 A at the worst instant and 4.64 A at the best, so which of them a design has to survive is decided by nothing in the design. The estimate that treats the capacitor as a short circuit gives 34.00 A, 4.7% high, the difference being the charge the capacitor takes during the pulse itself. Holding the first peak to ten times the repetitive one would need 1.90 Ω of winding resistance.

The first cycle, which no steady state contains

Every number this field computes about a rectifier — the ripple, the crest factor, the conduction angle, the power factor — is read from the settled state, and the march that produces them starts from an empty capacitor and throws the first cycle away. That first conduction carries 32.4 amperes against a repetitive peak of 1.23, it is 26 times larger than anything the circuit ever does again, and how large it is depends on when somebody's hand closed the switch.

power · Inrush
The inductance divides the current by 7 and leaves the capacitor 29% above the mains peak. computed by solving, not by drawing. The first conduction of a rectifier whose transformer has a leakage inductance as well as a winding resistance, marched from an empty capacitor at the worst instant of the mains. The peak falls from 36.4 A at 20 µH to 5.3 A at 5000, and — unlike the winding resistance measured on the first cycle alone, which limits the current and leaves ∫i²dt exactly where it was — the inductance takes the energy down with it, from 0.370 to 0.073 A²s. What it costs is the second curve: the inductor's current cannot stop at the instant the two voltages are equal, so the capacitor overshoots to 21.86 V at 1000 µH — 28.6% above the 17 V peak of its own supply — and the diodes will not let the charge back out. The overshoot has an interior maximum, because past it the mains reverses before the ring has finished.

The inductance that limits, and lifts

Adding winding resistance to a rectifier limits the first peak and does not reduce the energy at all — the essay below measured ∫i²dt as two per cent apart over a factor of four in the resistance. Adding leakage inductance does both: it divides the peak by seven and the energy by five, and dissipates nothing to do it. What it buys instead is a rectifier whose output sits 29 per cent above the peak of its own supply, permanently, which every steady-state expression in this field says cannot happen.

power · Inrush
An inrush limiter's steady state, and how little of it is still a limiter. computed by solving, not by drawing. A negative-temperature-coefficient thermistor in series with a supply, at 1 ampere of load current. The falling curve is what it dissipates at a temperature — I²R with R following the two-point β fit a catalogue prints — and the rising line is what its mounting removes. They cross once, at 83.1 degrees, and the loop gain there is -1.374: negative, so the part is stable at every current rather than below a boundary. What is left of its cold 10 ohms at that temperature is 1.937 — 19.4 per cent. The slider moves the load current, and more current leaves less resistance.

The protection that is gone by the second time

An inrush thermistor is ten ohms cold and holds the first cycle down; then the load current warms it and it settles at 83 degrees and 1.94 ohms, which is 19 per cent of what was bought. That is the design working. It is also a part that takes 198 seconds to recover half its cold resistance, against a reservoir capacitor that empties in tens of milliseconds — so a mains dip in that window hands the rectifier an unlimited inrush into an empty capacitor, which is the exact event the part is on the bill of materials for.

power · Thermal feedback
The same imbalance at five winding resistances, and the fixed point three of them reach. computed by solving, not by drawing. The peak flux density in each cycle, against the cycle, under a square drive whose positive half carries 1 per cent more volt-seconds than its negative one, for winding resistances of 0, 0.05, 0.15, 0.4, 1.5 ohms. With none the flux walks to 0.35 T in 15 cycles, which is the walk an earlier measurement of this drive found. With 1.5 Ω it settles at an offset of 5.67 millitesla and stays there, because the offset draws a direct magnetising current and that current's drop across the winding opposes the imbalance. The resistance at which the two outcomes change places is 0.1014 ohms, bisected on whether saturation is reached at all. Every curve carries the identical drive; the resistance is the only difference between them.

The walk that stops

A drive whose two half-cycles differ in volt-seconds walks the flux to saturation in a count of cycles, and the essay that measured it concluded that no amplitude puts the design inside a limit. That model has a stiff source and a winding of no resistance. With resistance in the loop the walk has a fixed point, held by an identity the material is not in — the mean magnetising current is the drive's direct component divided by the resistance, to seven parts in 10¹³ — and the boundary becomes a resistance rather than a time: 0.1014 ohms bisected, at a one per cent imbalance and half the volt-second limit.

magnetics · Saturation
A 230 V transformer's primary switched on at 0° of the mains, secondary open. computed by solving, not by drawing, marched with the core's saturating flux law and checked at the voltage zero against the netlist march. Settled, the primary draws a magnetising current of 111 mA peak. Switched on at 0° it draws 87.6 A in the first three cycles — 791 times the settled peak. At the voltage zero the first peak is 87.6 A, 791 times; at the voltage peak there is no inrush at all.

The instant a transformer is worst at

A capacitor-input rectifier draws its worst inrush when it is switched on at the peak of the mains. A transformer's own magnetising branch is the other way round: switched on at the voltage zero, a 230 V primary worked at 1.4 T draws 87.6 A in its first half-cycle, 791 times its settled magnetising current, and at the voltage peak it draws nothing extra at all. The core's flux has to start from zero, the voltage does not, and how close the working flux sits to half of saturation decides the size.

power · Inrush
The second harmonic in each cycle of a transformer's inrush, as a share of the fundamental. computed by solving, not by drawing, the harmonics taken per cycle of the marched current. The first cycle carries 79% second harmonic and the second 93%. The share falls below the 15% a differential relay is commonly set to restrain at only in cycle 30, when the peak is 205 mA against a first peak of 88 A — the harmonic outlasts the inrush it identifies.

The harmonic that names an inrush

A transformer's differential relay sees an inrush as current going in and nothing coming out, which is what an internal fault looks like, and it tells them apart by the second harmonic. Marched cycle by cycle, an inrush starts at 79% second harmonic and stays above the usual 15% restraint for thirty cycles — long after its current has fallen from 88 A to 205 mA, because the current unwinds in a few cycles and the flux offset under it takes seconds. A fault's offset is a smooth exponential and peaks at 14.6% only when X/R is as low as three.

power · Inrush

Named alongside it

The objects these essays reach for when they reach for this one.

Model rangeFlux linkageMagnetising inductanceReservoir capacitorSaturationTransient responseVolt-secondsCrest factorFixed pointMarchingRectifierDamping ratio

All concepts