Concept

Flux linkage — where it appears

The integral of the voltage across a winding with respect to time, in volt-seconds, which is the number of turns times the flux through them. It is what a core actually limits, since saturation is a ceiling on flux linkage rather than on voltage or on current, so the area under a waveform decides the size of the magnetics.

Named by 4 essays across 2 fields — each of them below, with the objects they name alongside it.

One part, three saturation currents: 1.90 A, 2.40 A, 2.69 A. computed by solving, not by drawing. B(H) is μ₀H plus a saturating magnetisation, written as a flux linkage, and the inductance drawn here is dλ/di — the slope of that flux, which is what a small signal on a direct current actually meets. It is 18.92 µH at no current, 16.73 µH at two amps and 10.43 µH at three, and it never reaches zero: the vacuum is still there, so the part falls to its air-core 0.05 µH and stays. The three marks are the ten, twenty and thirty per cent drops different manufacturers print as the saturation current — 1.896, 2.395, 2.694 amps, a spread of 42 per cent on one part.

The inductance the current decides

The rung below bounded the flux and the boundary is exact: the volt-seconds decide the flux swing whatever the material does, and a cycle whose current ripple runs from 519 mA to 75 A has the same flux excursion to better than two per cent. What saturation breaks is the relationship between that flux and the current — so a ripple the design expression puts at 514 mA is 1,022 mA at 2.56 A of load, the peak reaches 3.57 A where the part is at a fifth of its nameplate inductance, and the same part has three saturation currents depending on which per cent it was quoted at.

magnetics · Saturation
The same imbalance at five winding resistances, and the fixed point three of them reach. computed by solving, not by drawing. The peak flux density in each cycle, against the cycle, under a square drive whose positive half carries 1 per cent more volt-seconds than its negative one, for winding resistances of 0, 0.05, 0.15, 0.4, 1.5 ohms. With none the flux walks to 0.35 T in 15 cycles, which is the walk an earlier measurement of this drive found. With 1.5 Ω it settles at an offset of 5.67 millitesla and stays there, because the offset draws a direct magnetising current and that current's drop across the winding opposes the imbalance. The resistance at which the two outcomes change places is 0.1014 ohms, bisected on whether saturation is reached at all. Every curve carries the identical drive; the resistance is the only difference between them.

The walk that stops

A drive whose two half-cycles differ in volt-seconds walks the flux to saturation in a count of cycles, and the essay that measured it concluded that no amplitude puts the design inside a limit. That model has a stiff source and a winding of no resistance. With resistance in the loop the walk has a fixed point, held by an identity the material is not in — the mean magnetising current is the drive's direct component divided by the resistance, to seven parts in 10¹³ — and the boundary becomes a resistance rather than a time: 0.1014 ohms bisected, at a one per cent imbalance and half the volt-second limit.

magnetics · Saturation
A 230 V transformer's primary switched on at 0° of the mains, secondary open. computed by solving, not by drawing, marched with the core's saturating flux law and checked at the voltage zero against the netlist march. Settled, the primary draws a magnetising current of 111 mA peak. Switched on at 0° it draws 87.6 A in the first three cycles — 791 times the settled peak. At the voltage zero the first peak is 87.6 A, 791 times; at the voltage peak there is no inrush at all.

The instant a transformer is worst at

A capacitor-input rectifier draws its worst inrush when it is switched on at the peak of the mains. A transformer's own magnetising branch is the other way round: switched on at the voltage zero, a 230 V primary worked at 1.4 T draws 87.6 A in its first half-cycle, 791 times its settled magnetising current, and at the voltage peak it draws nothing extra at all. The core's flux has to start from zero, the voltage does not, and how close the working flux sits to half of saturation decides the size.

power · Inrush
The second harmonic in each cycle of a transformer's inrush, as a share of the fundamental. computed by solving, not by drawing, the harmonics taken per cycle of the marched current. The first cycle carries 79% second harmonic and the second 93%. The share falls below the 15% a differential relay is commonly set to restrain at only in cycle 30, when the peak is 205 mA against a first peak of 88 A — the harmonic outlasts the inrush it identifies.

The harmonic that names an inrush

A transformer's differential relay sees an inrush as current going in and nothing coming out, which is what an internal fault looks like, and it tells them apart by the second harmonic. Marched cycle by cycle, an inrush starts at 79% second harmonic and stays above the usual 15% restraint for thirty cycles — long after its current has fallen from 88 A to 205 mA, because the current unwinds in a few cycles and the flux offset under it takes seconds. A fault's offset is a smooth exponential and peaks at 14.6% only when X/R is as low as three.

power · Inrush

Named alongside it

The objects these essays reach for when they reach for this one.

SaturationInrush currentMagnetising inductanceMarchingVolt-secondsModel rangeTransient responseCoreDesign tradeoffEven harmonic cancellationFixed pointFlux density

All concepts