Concept

Return current — where it appears

The current on its way back to its source, which spreads across a plane at low frequency and gathers beneath its own track as frequency rises. The gathering takes about three decades rather than happening at one corner, and the stack-up and the plane set where it lies.

Named by 13 essays across 4 fields — each of them below, with the objects they name alongside it.

Matching 50 Ω to 200 Ω with 51.7 mm of 100.0 Ω line. computed by solving, not by drawing at 261 frequencies. The reflection at the design frequency is 4.6e-17 — nothing, to the arithmetic — against 0.600 for the bare junction, which throws 36% of the power back. It stays under 0.1 from 0.914 to 1.086 of that frequency, a band of 17.1%.

A quarter wave, and the path the current takes back

A line a quarter of a wavelength long, whose impedance is the geometric mean of the two it joins, matches them exactly — reflecting 5×10⁻¹⁷ of what arrives, which is the arithmetic's floor. At one frequency. Seventeen per cent either side of it the reflection is back to a tenth, and that band is the whole of what the technique is worth.

lines · Matching
The millivolts in the wire, which are nobody's signal. computed by solving, not by drawing at 145 frequencies. A 10 mm run of one-ounce copper carries the return of a 100 mA load and the reference of a 10 mV sensor. Its 5.00 mΩ and 10.0 nH put 500.0 µV in series with the sensor at low frequency — 5.00% of the reading — rising a decade per decade above 79.6 kHz until at 1.59 MHz the error is the whole signal. The full solve and the interfering current times the shared impedance agree to 4.4e-7. The slider is the length of the shared run: both the resistance and the inductance are proportional to it, so every point on the curve moves down together and the corner stays at 79.6 kHz.

The millivolts in the wire

Ten millimetres of one-ounce copper is five milliohms and ten nanohenries, and if a hundred-milliamp load and a ten-millivolt sensor both return through it, half a millivolt of somebody else's current is added to the reading — five per cent of it, before anything has been amplified. Above 79.6 kilohertz the error rises a decade per decade with no ceiling, and shortening the shared run moves the whole curve down and the corner not at all.

instruments · Common-impedance
The return under 10.0 cm of track, 200 µm above the plane. computed by solving, not by drawing, as an estimate from the geometry: a low-frequency path assumed to be three track-widths wide, 83.3 mΩ, and the parallel-plate inductance µ₀h/w, 125.7 nH, which is the limit for a track much wider than its height. The estimated resistance and reactance are equal at 106 kHz. Solved across the plane instead of assumed, the return does not change path at one frequency: it gathers beneath the track across a band about three decades wide, and this corner falls inside that band. Above the band the loop is the track's length times its height, 20.0 mm², and a milliamp round it at 100 MHz radiates -1.1 dBµV/m at three metres.

Where the current comes back

The return current under a track spreads out at low frequency and runs directly beneath it at high. Estimated from two paths chosen in advance, the change is a corner at 106 kilohertz for any track two hundred micrometres above a half-milliohm plane, with neither the length of the track nor its width in it. Solved, it is a band three decades wide rather than a corner, and the width enters it after all — but the length is still absent and the stack-up still sets the top, which is the part of the argument a designer needs.

lines · Return path
Where four of these models stop being true. In order: the ideal operational amplifier at 1.42 kHz, a 10 V output at full amplitude at 7.96 kHz, Kirchhoff's laws on 10.0 cm at 3.97 MHz, the ideal 100 nF capacitor at 4.69 MHz. The fifth boundary is an amplitude rather than a frequency and cannot share this axis: a small-signal model is 1% wrong above 7.3 mV, at every frequency there is.

The edges that are lengths

Almost every boundary in this collection is a frequency or an amplitude, and both of those are things a circuit designer chooses. A handful are lengths — the 0.60 millimetres a gap's field reaches into a window, the 200 microns between a track and its plane, the 10 centimetres at which Kirchhoff's laws are a degree out — and they behave differently in one way that matters: nobody chooses them at the schematic, they are set by whoever builds the thing, and they appear in no netlist at all.

limits · Model edges
The same millivolts, subtracted — and what four resistors leave behind. computed by solving, not by drawing at 145 frequencies. A 10 mm run of one-ounce copper carries the return of a 100 mA load and the reference of a 10 mV sensor. Its 5.00 mΩ and 10.0 nH put 500.0 µV in series with the sensor at low frequency — 5.00% of the reading — rising a decade per decade above 79.6 kHz until at 1.59 MHz the error is the whole signal. The full solve and the interfering current times the shared impedance agree to 4.4e-7. The slider is the length of the shared run: both the resistance and the inductance are proportional to it, so every point on the curve moves down together and the corner stays at 79.6 kHz. The second curve is the same measurement made differentially: a unity-gain difference amplifier across the sensor, its four resistors carrying the worst-case skew 0.1% allows. It divides the error by 500.5 — 53.99 dB against a closed-form (1 + G)/(4·tolerance) of 53.98 dB — at every frequency, because four resistors have no frequency in them. What is left is 998.9 nV, which is not zero: the amplifier subtracts the interference and the resistors decide how much of it survives.

The rejection four resistors decide

Measuring a ten-millivolt sensor against a ground that somebody else's hundred milliamps is also using puts five hundred microvolts of their current into the reading. Subtracting the two ends of that conductor with a difference amplifier removes it — by 53.99 decibels with one-tenth-per-cent resistors, against a closed form of 53.98, which is a factor of five hundred and not a removal. The amplifier has nothing to do with it: the number is one plus the gain over four times the resistor tolerance.

instruments · Common-mode rejection
The return under a track gathers from 26.3 kHz to 1.42 MHz, not at one frequency. computed by solving, not by drawing, on a cross-section of a 50 mm plane cut into 120 strips, each with its resistance and its partial inductance to every other strip and to the track. The solid curve is the share of the return current inside one track-height of the point beneath the track; the second is the share inside ten heights. At direct current the return spreads evenly — 0.8 per cent within one height — and far above the band it is the image-current distribution, 48.7 per cent, which the closed form gives as 48.7. Between them it gathers across three decades: a tenth of the way by 26.3 kHz, half by 283 kHz, nine tenths by 1.42 MHz, shaded. The resistance of the path equals its reactance at 1.59 kHz, where the return has not yet moved. The single corner estimated from a path three track-widths wide and a parallel-plate inductance is 106 kHz, 28 per cent of the way through the band.

The corner that is three decades wide

Where the current comes back put the change in a return current's path at 106 kilohertz, from a low-frequency path assumed three track-widths wide and an inductance taken from a parallel-plate formula. Solved across a plane cut into a hundred and twenty strips, the loop's resistance equals its reactance at 1.59 kilohertz, where the current has not moved at all, and the return then gathers beneath the track over three decades — half of the way by 283 kilohertz, nine tenths by 1.42 megahertz. The single corner is a point about a quarter of the way through a band.

lines · Return path
A track needs about three heights of copper beside it, and it is the resistance that says so. computed by solving, not by drawing at 100 MHz, each point a strip solve of its own on a 50 mm plane of the same area, moved sideways. The horizontal axis is where the track's centre sits relative to the plane's edge, in units of the track's height above it; negative is a track hanging past the edge with no copper beneath it. With the centre directly over the edge the loop's inductance is 1.161 times its centred value and its resistance 2.90 times, because the return has to crowd into the last few hundred micrometres of copper. Three heights in, the inductance is 1.006 times and the resistance 1.09; ten heights in, both are within 0.7 per cent. Three heights past the edge the inductance is 1.82 times. At direct current every point on this axis is exactly one, because the copper has been moved and not removed.

Where the plane runs out

The corner that is three decades wide solved a return current over a plane that extends well past the track on both sides. Where it does not, the two costs arrive at opposite ends of the band: at direct current a plane that ends under the track costs 27 per cent of inductance and not one part in a million of resistance, and above the band it costs 16 per cent of inductance and 199 per cent of resistance. Three track-heights of copper beside the track removes almost all of both, and the number three has no millimetres in it — sixteen times the whole cross-section gives the same ratios to a part in a billion.

lines · Return path
A switching load's comb in a 10 mV reading: every tooth the same height. computed by solving, not by drawing. The harmonics of a 50-per-cent trapezoid of 100 mA at 100 kHz with a 10 ns edge, each multiplied by the shared conductor's impedance at its own frequency. Below 79.6 kHz the conductor is 5.00 mΩ of resistance and the teeth fall as 1/n. Above it the conductor rises as n while the harmonics still fall as 1/n, so the two cancel and every tooth from 239 kHz to 10.6 MHz is 0.828 mV — flat to 5.4 per cent across 52 of them. The comb stops at 31.8 MHz, which is the edge's own corner, so the total of 12.6 mV is decided by how many teeth there are: fitted over five edge rates it grows as the edge time to the power -0.497, against the −½ that a quadrature sum of equal teeth gives. A faster edge raises no harmonic and adds teeth. What a slow measurement keeps is a different term entirely: the zeroth harmonic, which is the 100 mA average through 5.00 mΩ of resistance — 500.0 µV, with no inductance in it and no edge, against the comb's 12.6 mV.

Every tooth the same height

A shared return conductor's impedance rises a decade per decade above 79.6 kilohertz and a switching load's harmonics fall a decade per decade, so the two cancel exactly: every harmonic of a hundred-milliamp square wave puts 0.828 millivolts into a ten-millivolt reading, from the conductor's own corner up to the edge's. The comb is flat rather than falling, so the total is decided by how many teeth there are — and since they add in quadrature it grows as the square root of the edge rate, 39.7 millivolts at a nanosecond against 4.03 at a hundred.

instruments · Common-impedance
Two tracks 1 mm apart share all of the plane's resistance at direct current and 14.5% of it above the band. computed by solving, not by drawing, across a 50 mm plane cut into 239 strips, with two tracks 200 µm above it and 1 mm apart — 5.0 heights. One track carries the current and the voltage along the other's loop is measured. The shared resistance, as a fraction of the driven loop's own, is 1 at direct current, where both returns spread across the whole plane and share its 10 mΩ/m; it falls through a half at 183 kHz and settles at 0.1454 above 10.0 MHz, where each return has gathered under its own track. The shared inductance is 0.398 of the loop's own at direct current and 0.0341 above the band.

Two returns in one plane

Two tracks over one plane share the whole of its resistance at direct current, however far apart they are routed: 10 milliohms a metre on a fifty-millimetre plane, from tracks a millimetre apart or ten. The sharing ends across the same band a single return gathers over, and it ends sooner the farther apart the tracks are — through a half at 525 kilohertz for tracks three heights apart and at 9.88 kilohertz for fifty. Above the band what is left is the overlap of two image distributions, 4h²/(4h² + d²): 14.5 per cent of the resistance at a millimetre, 0.68 at five. And in the middle of the band the two loops' mutual inductance changes sign.

lines · Return path
Two sensors on one return: 511 µV in each reading, 100 nV in the difference. computed by solving, not by drawing. Two sensors referenced to the same local node, each reaching it through 2 mm of its own copper and each drawing 1 mA through that copper, with a 100 mA load returning through the 10 mm they all share. The interfering voltage is one voltage on one node, so it is added to both readings identically and the difference between them has none of it: 511.0 µV in each reading against 100.0 nV in the difference at a kilohertz, which is 74.2 dB. No resistor tolerance enters it — with the two stubs equal the rejection is exact to the solver, 166 decibels. What is left is the 10 per cent MISMATCH between the stubs times the sensors' own current, which the closed form puts at 100.0 nV, and it is proportional to the mismatch: 10.0 nV at 1%, 30.0 nV at 3%, 100 nV at 10%, 300 nV at 30%.

One voltage added to two readings

A difference amplifier across a shared return rejects somebody else's current by 54 decibels, and the number is four resistors rather than the amplifier. Two sensors referenced to the same node do better by a different mechanism entirely: the interfering voltage is one voltage on one node, so it is added to both readings identically and the difference between them has none of it — 511 microvolts in each reading against two and a half picovolts in the difference, which is 166 decibels and is exact rather than good. What is left is not a tolerance but a mismatch between the two sensors' own return paths, ten nanovolts per per cent of it.

instruments · Common-impedance
A star ground is a 0.50 mm daisy chain, not a point. computed by solving, not by drawing. 8 circuits of 100 mA each meeting at one pad, which reaches the plane through a via of 0.25 mΩ and 0.35 nH. The via is shared by every one of them, so the star's residual is 7 other currents through it — 175.0 µV at 1.00 kHz against the 1.800e+4 µV a daisy chain of 10 mm hops would give at its far end, a factor of 103. Measured as a length of the same track, the via's resistance is worth 0.500 mm and its inductance 0.350 mm — two different lengths, so a via has a corner of its own at 114 kHz where a track's is at 79.6 kHz wherever it is cut. The faint curves are other circuit counts. The two grow differently: fitted over counts from 2 to 32 the star's error goes as N^1.22 and the chain's as N^1.87, because a chain's hop carries every circuit beyond it — so the star's advantage grows with the count rather than shrinking. And a star has no position in it: a chain's far end reads 4.5 times its near end, which is a diagnostic no real fault should have.

A star is half a millimetre long

The repair for a shared return is a star ground, and it is described as making the shared length zero. It does not: every return meets at a pad, the pad reaches the plane through a via, and a via of a quarter-milliohm and 0.35 nanohenries is worth half a millimetre of one-ounce track by its resistance and 0.35 by its inductance — two different lengths, so a via has a corner of its own at 114 kilohertz where a track's is at 79.6. What that buys is a change of law rather than a factor: a daisy chain's error grows as the square of the circuit count and a star's as the first power, so the advantage runs from sixty times at two circuits to three hundred and forty at thirty-two.

instruments · Common-impedance
A 0.4 mm slot between the tracks leaves all of the resistance shared at DC and raises the in-band share from 4.03% to 4.98%. computed by solving, not by drawing, across the plane in strips. Two tracks 200 µm above a 50 mm plane and 2 mm apart, one driven and the other listened to: the share of the driven loop's resistance that the quiet loop's return also carries, against frequency, over an uncut plane (dashed) and with a slot 0.4 mm wide cut along the plane midway between the tracks (solid). The slot's two halves are one conductor, joined where the run ends, so at direct current the return still spreads across both and the whole of the plane's resistance is shared, 1.0000 of it. Above the band each return has gathered under its own track, and the share is 4.98% with the slot against 4.03% without: the slot is where the copper nearest the other track used to be.

The slot that does not separate

Cutting a slot in the plane between two tracks is the common response to coupling between their returns, and in a cross-section it looks as if it separates them. It does not, if the plane is one ground: the halves stay joined where the run ends, so at direct current both returns still spread across the whole plane and share all of its resistance — 1.0000 with a 0.4 mm slot — and above the band the slot makes the sharing worse, 4.98% against 4.03%, rising to 15.7% as the slot widens to 1.6 mm, because it takes away the copper between the tracks and pushes each return towards the other. Only a split into two grounds removes the shared resistance at DC, at the price of each loop's resistance multiplied by 2.10, and it leaves the in-band coupling 29% lower, not gone: most of two tracks' coupling at 100 MHz is their own magnetic field, which the plane's copper does not carry.

lines · Return path
The trade, in the plane where both halves of it live. computed by solving, not by drawing. Leakage inductance across, interwinding capacitance up, both solved on the same cross-section with the same cells. The faint diagonals are lines of constant leakage-times-capacitance, so a design action that runs along one of them has bought nothing and only moved where the energy is kept. Interleaving runs at slope -0.78, which is nearly along them: six sections cut the leakage 21.3 fold and multiply the capacitance 11.0 fold, and the product moves by 1.94. What it does change is the winding's characteristic impedance, 95 ohms down to 6.2 — a factor of 15. Thickening the interlayer instead runs at -4.8, steeply across the diagonals, and moves the product 5.2 fold over the same sweep. It is the cheaper action by that measure and it is not free either: the millimetre it spends is a millimetre of window that is not copper.

Interleaving is a choice, not an improvement

Splitting a transformer's windings into six sections divides its leakage inductance by 21.4 and multiplies its winding-to-winding capacitance by 11.0. The product of the two — which is what sets the frequency the part stops being a transformer at — moves by 1.94, and the resonance it decides goes from 1.804 to 2.515 megahertz for all that work. What interleaving really changes is the winding's characteristic impedance, 95.2 ohms down to 6.2, and nobody quotes it.

magnetics · Winding capacitance

Named alongside it

The objects these essays reach for when they reach for this one.

Model rangeParasiticsCommon-impedanceLoop areaSkin effectVerificationLead resistanceMeasurement errorCommon-mode rejectionCrosstalkCurrent densityDesign tradeoff

All concepts