Winding — where it appears
Named by 10 essays across one field — each of them below, with the objects they name alongside it.
The resistance that grows with frequency
The rule of thumb names the frequency at which the skin depth equals the conductor's radius as the point where the effect begins. Computed exactly from the Kelvin functions, the resistance is already 2.05% up there — and the rule's own asymptote says 1.0000, no effect at all. Two decades higher the two agree to 0.01%, which is what makes it an asymptote rather than a formula, and what makes the frequency it names the wrong one to design at.
The inductor that is a capacitor
The frequency field's second essay measures where a capacitor stops being one, because its own leads are an inductance. This is the same measurement with the components exchanged, and it comes out with the same structure and a different number: the ten-per-cent departure from ωL sits at f₀/3.317, and it sits at f₀/3.317 at every winding capacitance and every inductance tried. The shape of the departure belongs to the resonance rather than to either part.
The copper that makes it worse
The rung below measured one conductor pushing its own current to its rim, and there is nothing to optimise in it: thicker wire is always less resistance. Stack the conductors and the quantity changes character. Each layer sits in the field of the ones below it, the loss that field drives has no upper bound in the thickness, and the product turns over — so a portion of four layers has a best foil thickness, and above it more copper is more resistance. The best thickness is the fourth root of three over the square root of the layer count, in skin depths, and the penalty at it is four thirds for every layer count above one.
The assumption that is a geometry
Every alternating-resistance number this collection has computed for a winding rests on one sentence — the field is parallel to the layers everywhere — and the sentence has never been tested, because testing it needs a field. Solved as one, a portion of foils that fills its window returns Dowell's expression to 0.155 per cent; the same copper filling a quarter of it returns 9.00 against the expression's 16.38, and dissipates 0.528 watts a metre against 0.232. The ratio falls by 45 per cent and the loss more than doubles.
The turns nearest the gap
A gapped inductor's flux does not turn a corner into the iron on its way out of the gap; it bulges into the window and crosses the copper at right angles to the layers. Four tenths of a millimetre from a one-millimetre gap, the worst turn of an eight-turn winding dissipates 37.5 times its direct-current loss and the winding as a whole 14.1 times. Move the same winding three millimetres further out and those become 2.9 and 2.4 — and the distance that governs it is 0.60 millimetres, which is not the gap length and does not scale with it.
The wire that is not a foil
Almost no winding is made of foil, and the closed form for a winding's alternating-current resistance is about foils. The bridge between them is a substitution — squeeze the layer's conductors together, spread the result back across the breadth, divide the conductivity by the porosity — and it replaces a two-dimensional geometry with a one-dimensional one. Solved as a field it is exact where it must be, at a porosity of one, and 7.2 per cent high at a porosity of 0.40. It errs on the safe side, which is the half of the answer nobody could have assumed.
The inductance that is a shape
Leakage inductance is the one transformer parameter that belongs to the geometry rather than to the material: twice the magnetic energy in the window under equal and opposite ampere-turns, divided by the square of the current. Solved as a field it is 3.086 microhenries a metre against a closed form's 3.128 when the copper fills the window, and 4.608 against 6.255 when it fills half of it. Interleaving is worth 3.11 times and not the four it is quoted as, and the missing 0.89 is the insulation nobody puts in the formula.
The optimum that does not move
A foil winding has a best thickness — past it, more copper is more resistance — and at that thickness the alternating-current resistance is four thirds of the direct-current resistance, whatever the layer count. Both of those are one-dimensional results, and this ladder has spent three rungs finding that the one-dimensional picture is 82 per cent wrong about the resistance ratio. Solved as a field, the optimum drifts by 8.3 per cent between a full window and a quarter-full one, and four thirds becomes 1.34, 1.35, 1.41. The trade barely moves while everything it is made of moves a great deal.
The optimum a spectrum moves
The best foil thickness for a winding is derived for one sinusoid and quoted as a property of the geometry: a minimum at four thirds of the direct-current resistance, whatever the layer count. Weight the loss by the current in each harmonic instead and a square current of the same fundamental wants foil 1.728 times thinner and lands at 1.83, and a narrow pulse wants it 3.68 times thinner. Four thirds is a property of the current. The constant that replaces it for an ideal square edge is exactly two, and a real winding sits between them at a place its edge rate decides.
The walk that stops
A drive whose two half-cycles differ in volt-seconds walks the flux to saturation in a count of cycles, and the rung that measured it concluded that no amplitude puts the design inside a limit. That model has a stiff source and a winding of no resistance. With resistance in the loop the walk has a fixed point, held by an identity the material is not in — the mean magnetising current is the drive's direct component divided by the resistance, to seven parts in 10¹³ — and the boundary becomes a resistance rather than a time: 0.1014 ohms bisected, at a one per cent imbalance and half the volt-second limit.
Named alongside it
The objects these essays reach for when they reach for this one.
Design tradeoffModel rangeProximity effectSkin effectField solutionVerificationClosed formConvergence orderInterleavingMagnetic pathTransformerAir gap