Concept

Flux density — where it appears

The flux in a core divided by its cross-sectional area, in teslas, and the quantity that saturates rather than the flux itself. It is what a volt-second limit is really a limit on, and a core is chosen by area for exactly that reason.

Named by 6 essays across 3 fields — each of them below, with the objects they name alongside it.

The voltage a winding may carry, which is a volt-second limit read at a frequency. computed by solving, not by drawing. The dots are bisections on a marched flux — the voltage integrated sample by sample until the peak excursion reaches 0.35 T — and the line is N·Ae·Bsat·2πf. They agree to 0.001% over three decades, and the fitted slope is 1.000000: exactly proportional, because flux is the integral of voltage and nothing else. The quantity that belongs to the core is the 3.500 mWb-turn, which has no frequency in it. A transformer "rated for 50 Hz" is a transformer whose volt-second product was divided by 2π × 50 once.

A boundary in volt-seconds

A core saturates on the integral of the voltage applied to it, not on the current through it and not at a frequency. The quantity that belongs to the core is N·Ae·Bsat — 3.500 mWb-turn here — and it has no frequency in it at all. Everything a data sheet says about a transformer's frequency rating is that one number divided by 2πf once: measured on a marched flux, the voltage a winding may carry is proportional to frequency to a fitted exponent of 1.000000.

magnetics · Saturation
A 1% imbalance, and the 64 cycles it survives. computed by solving, not by drawing. The upper panel is the peak flux density, marched cycle by cycle, under a square drive whose positive half is 1% larger in area than its negative half. It does not settle. It walks, by the same area every cycle, and reaches 0.35 T after 64 cycles — 1280 ms at 50 Hz — against a closed form of 63.7. The lower panel is the count against the imbalance, and it rises without bound and never becomes infinite. Halving the drive gives 128 cycles, which is exactly twice: reducing the amplitude buys time and not safety, and there is no amplitude at which this design is inside a limit.

The flux that walks

The previous essay's saturation limit is an amplitude, and an amplitude can be respected. This one cannot. A drive whose two half-cycles differ in volt-seconds by one per cent adds the same small area to the flux every cycle, so it reaches saturation after 64 cycles — and halving the drive gives 128, and a tenth of it gives 637. Reducing the amplitude buys time in exact proportion and removes nothing. There is no amplitude at which the design is inside a limit.

magnetics · Saturation
Twenty nanoseconds of skew is 0.28% of duty, not 0.40. computed by solving, not by drawing. The duty cycle of a relaxation oscillator whose comparator takes longer to go one way than the other, marched, against the expression that lengthens each half cycle by its own delay. The two part company immediately and by a constant factor of about 1.42: during a delay the capacitor keeps charging past the threshold it already crossed, so the next half cycle starts further out and takes longer, and the two halves partly cancel. At 200 ns of skew on a 2585 ns period the duty is 52.805 per cent where the expression says 54.004. The open circles are the same quantity in closed form — the overshoot is V(1 − (1 − β)e^(−d/τ)) and the next half starts from it — which the march reproduces to parts in ten thousand.

The delay that is two delays

Modelling one comparator delay applied to both transitions makes the two half cycles equal by construction, and the fix is a change of one line. Made, the duty cycle moves by 0.28 per cent for twenty nanoseconds of skew rather than the 0.40 the obvious expression gives, more hysteresis improves the duty cycle and worsens the volt-seconds at the same time, and ten nanoseconds of skew saturates a hundred-turn core in 231 cycles.

applied · Hysteresis
A 4.0:1 flux slope ratio and a sinusoid enclose the same loop to 0.00%. computed by solving, not by drawing. A core driven in flux rather than in field — the way a winding drives it, by integrating a rectangular voltage — around a triangle of ±100 millitesla at a duty cycle of 0.2, whose two slopes differ by 4.00 to one. The loop it traces encloses 2.1006 joules per cubic metre, against 2.1007 for a symmetric triangle and 2.1006 for a sinusoid of the same peak: the same number to 0.001 per cent. That is not an approximation, it is a theorem about the model — a rate-independent locus depends on where the flux went and not on how fast — and it is the prediction that real cores disagree with by tens of per cent. The disagreement is the measurement of what the model has left out.

The duty cycle that costs nothing

A converter drives its core with a rectangular voltage, so the flux is a triangle whose two slopes differ by nineteen to one at a five per cent duty. The play-operator core charges exactly the same for all of them — 2.1006 joules per cubic metre at every duty and for a sinusoid of the same peak, to three parts in ten thousand — because a rate-independent locus depends on where the flux went and not on how fast. Real cores charge tens of per cent more, and the standard correction hides its entire waveform dependence in α − 1, which is the one term a rate-independent model has none of.

magnetics · Magnetic loss
A 230 V transformer's primary switched on at 0° of the mains, secondary open. computed by solving, not by drawing, marched with the core's saturating flux law and checked at the voltage zero against the netlist march. Settled, the primary draws a magnetising current of 111 mA peak. Switched on at 0° it draws 87.6 A in the first three cycles — 791 times the settled peak. At the voltage zero the first peak is 87.6 A, 791 times; at the voltage peak there is no inrush at all.

The instant a transformer is worst at

A capacitor-input rectifier draws its worst inrush when it is switched on at the peak of the mains. A transformer's own magnetising branch is the other way round: switched on at the voltage zero, a 230 V primary worked at 1.4 T draws 87.6 A in its first half-cycle, 791 times its settled magnetising current, and at the voltage peak it draws nothing extra at all. The core's flux has to start from zero, the voltage does not, and how close the working flux sits to half of saturation decides the size.

power · Inrush
A power ferrite driven one way to 0.3 T: ungapped, every pulse starts at 90.8 mT; with a 0.1 mm gap, at 22.0 mT. computed by solving, not by drawing, marched on the hysteretic core. A ferrite with 90.6 mT of remanence and a coercive field of 38 A/m, 100 turns on 100 mm² and 60 mm of path, its flux raised to 0.3 T by a pulse and then released by letting the winding current fall to zero, cycle after cycle until the starting flux stops moving. Ungapped (solid) the release ends at H = 0 on the descending branch, 90.8 mT: each pulse can add only 209.2 mT. With a 0.1 mm gap (dashed) the current is zero where le·H + lg·B/μ₀ = 0 — the shear line (dotted) — at H = −29.0 A/m and 22.0 mT, under the bound μ₀·Hc·le/lg = 30.2 mT; each pulse can add 278.0 mT.

The flux the reset leaves behind

A transformer driven one way only — a forward converter, a single-ended pulse transformer — is reset each cycle by letting its magnetising current fall to zero, and zero current is not zero flux. Marched on the hysteretic core, a power ferrite with 90.6 mT of remanence driven to 0.3 T starts every pulse but the first at 90.8 mT, and keeps 34.9% of the swing a symmetric drive would get, where half is the most a one-way drive could; a square-loop core starts at 212 mT and keeps 14.7%. A gap shears the loop: the current is zero where H = −lg·B/(μ₀·le), so the start is bounded by μ₀·Hc·le/lg and falls onto the bound as the gap grows — 22.0 mT at 0.1 mm, recovering 69 mT of swing for 239 mA more magnetising current. The first pulse from a demagnetised core is the only one that starts at zero, and it is the one a bench test sees.

magnetics · Saturation

Named alongside it

The objects these essays reach for when they reach for this one.

Model rangeSaturationVolt-secondsMagnetic pathDuty cycleMagnetising inductanceMarchingSwitching converterB h loopCoreFlux linkageHysteresis

All concepts